Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM1000000025SQH
Model Year Start: 2023 Model: Corolla Prod Date Range: [09/2022 - 11/2022]
Title: Q810 (HYBRID TRANSMISSION / TRANSAXLE): MOTOR CABLE: REMOVAL; 2023 MY Corolla Corolla HV [09/2022 - 11/2022]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during rear traction motor cable removal/installation are shown below.

Necessary Procedures after parts removed/installed/replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Replacement of rear traction motor with transaxle assembly

  • Resolver learning
  • Initialize resolver
  • DTCs are stored
  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
  • Shock or vibration during acceleration

2023 - 2025 MY Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY with PA10): UTILITY

Rear wheel alignment adjustment

  1. Perform "Reset Memory"
  2. Perform "Calibration"
  • DTCs are stored
  • ABS warning light illuminates
  • Brake system warning light (yellow indicator) illuminates
  • Slip indicator light illuminates
  • Electronically controlled brake system disabled or malfunctions

2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for HV Model): UTILITY

Gas leak from exhaust system is repaired

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

CAUTION:

  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

    Click here 2023 - 2025 MY Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY with PA10): PRECAUTION

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
  • To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

Front Camera System (for TMC Made)

Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.

2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; ADVANCED DRIVER ASSISTANCE SYSTEM: FRONT CAMERA SYSTEM (for TMC Made): INITIALIZATION

PROCEDURE

1. REMOVE REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY

Click here 2023 MY Corolla Corolla HV [09/2022 - 11/2022]; Q810 (HYBRID TRANSMISSION / TRANSAXLE): REAR TRACTION MOTOR: REMOVAL

2. REMOVE FRONT DIFFERENTIAL SUPPORT ASSEMBLY

Click here 2023 MY Corolla Corolla HV [09/2022 - 11/2022]; Q810 (HYBRID TRANSMISSION / TRANSAXLE): REAR TRACTION MOTOR: REMOVAL+

3. REMOVE REAR TRACTION MOTOR CABLE

CAUTION:

Be sure to wear insulated gloves.

(a) Disengage the 3 clamps to disconnect the rear traction motor cable from the rear traction motor with transaxle assembly.

(b) Remove the 3 bolts to disconnect the rear traction motor cable from the connector cover and rear traction motor with transaxle assembly.

(c) Remove the 2 bolts, connector cover and connector cover bracket from the rear traction motor with transaxle assembly.

*1

Connector Cover

*2

Connector Cover Bracket

(d) Disengage the 2 claws to remove the motor cable terminal cap from the rear traction motor with transaxle assembly.

(e) Using an insulated tool, remove the 3 bolts and rear traction motor cable from the rear traction motor with transaxle assembly.

NOTICE:

  • Keep the rear traction motor cable terminals and their installation area free from foreign matter, water, etc.
  • Do not touch the waterproof seal or terminals of the rear traction motor cable.
  • After removing the rear traction motor cable, cover the opening of the rear traction motor with transaxle assembly with tape (non-residue type) or equivalent to prevent entry of foreign matter and water.

*a

Waterproof Seal