Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM1000000025RHX
Model Year Start: 2023 Model: Corolla Hatchback Prod Date Range: [09/2022 -           ]
Title: M20A-FKS (COOLING): WATER PUMP (w/ Cooling Fan ECU): INSTALLATION; 2023 - 2025 MY Corolla Corolla Hatchback [09/2022 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2019 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

(a) Using an E8 "TORX" socket wrench, install the stud bolt.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(b) Install a new gasket to the engine water pump assembly (water inlet housing).

HINT:

Be sure to clean the contact surfaces.

(c) Install a new gasket to the water inlet with thermostat sub-assembly.

HINT:

Be sure to clean the contact surfaces.

(d) Using an 8 mm socket wrench, install the water inlet with thermostat sub-assembly with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(e) Install the engine water pump assembly (water inlet housing) to the cylinder block assembly with the 4 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(f) Using an 8 mm socket wrench, connect the sensor wire to the engine water pump assembly (water inlet housing) with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(g) Connect the engine water pump assembly (water inlet housing) connector.

(h) Connect the sensor wire connector.

(i) Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.

2. CONNECT NO. 2 RADIATOR HOSE

Click here 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2023 MY Corolla Corolla Hatchback [11/2022 - 03/2023]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2023 - 2025 MY Corolla Corolla Hatchback [03/2023 -        ]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

3. INSTALL INTAKE MANIFOLD

Click here 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]; M20A-FKS (INTAKE / EXHAUST): INTAKE MANIFOLD: INSTALLATION 2023 - 2025 MY Corolla Corolla Hatchback [11/2022 -        ]; M20A-FKS (INTAKE / EXHAUST): INTAKE MANIFOLD: INSTALLATION

4. ADD ENGINE COOLANT

Click here 2020 - 2025 MY Corolla Corolla Hatchback [09/2019 -        ]; MAINTENANCE: M20A-FKS COOLANT: REPLACEMENT+

5. INSPECT FOR COOLANT LEAK

Click here 2020 - 2025 MY Corolla Corolla Hatchback [09/2019 -        ]; M20A-FKS (COOLING): COOLING SYSTEM: ON-VEHICLE INSPECTION+

6. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2023 MY Corolla Corolla Hatchback [11/2022 - 03/2023]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2023 - 2025 MY Corolla Corolla Hatchback [03/2023 -        ]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+