Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM1000000025P1R
Model Year Start: 2023 Model: Corolla Prod Date Range: [09/2022 -           ]
Title: 2ZR-FXE (EMISSION CONTROL): FUEL VAPOR CONTAINMENT VALVE (w/ Canister Pump Module): REMOVAL; 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]

REMOVAL

PROCEDURE

1. REMOVE FUEL VAPOR CONTAINMENT VALVE (FUEL TANK SOLENOID MAIN VALVE ASSEMBLY)

(a) for 2WD

(1) Disconnect the fuel vapor containment valve (fuel tank solenoid main valve assembly) connector.

(b) for AWD

(1) Disconnect the fuel vapor containment valve (fuel tank solenoid main valve assembly) connector.

(c) Disconnect the fuel tank vent hose sub-assembly and fuel tank vent hose from the fuel vapor containment valve (fuel tank solenoid main valve assembly).

*A

for 2WD

-

-

*1

Fuel Tank Vent Hose Sub-assembly

*2

Fuel Tank Vent Hose

*3

Pipe (Fuel Vapor Containment Valve (Fuel Tank Solenoid Main Valve Assembly))

-

-

*a

Retainer

*b

Tab

*c

Tube Connector

*d

O-ring

Pinch

Pull

Pull off

-

-

*A

for AWD

-

-

*1

Fuel Tank Vent Hose Sub-assembly

*2

Fuel Tank Vent Hose

*3

Pipe (Fuel Vapor Containment Valve (Fuel Tank Solenoid Main Valve Assembly))

-

-

*a

Retainer

*b

Tab

*c

Tube Connector

*d

O-ring

Pinch

Pull

Pull off

-

-

NOTICE:

  • Remove any dirt or foreign matter on the tube connectors before performing this work.
  • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connectors have an O-ring that seals the pipe.
  • Perform this work by hand. Do not use any tools.
  • Do not forcibly bend, twist or turn the fuel tank vent hose sub-assembly and fuel tank vent hose.
  • Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose sub-assembly and fuel tank vent hose.
  • If the tube connector and pipe are stuck, push and pull to release them.

HINT:

Do not remove the retainer.

(1) Pinch the tabs of the retainer to disengage the lock claws and pull it down.

(2) Pull off the fuel tank vent hose sub-assembly and fuel tank vent hose.

(d) for 2WD

(1) Remove the 2 nuts and fuel vapor containment valve (fuel tank solenoid main valve assembly) from the vehicle body.

(e) for AWD

(1) Remove the 2 nuts and fuel vapor containment valve (fuel tank solenoid main valve assembly) from the vehicle body.