Last Modified: 07-31-2024 |
6.11:8.1.0 |
Doc ID: RM1000000025JBG |
Model Year Start: 2023 |
Model: GR Corolla |
Prod Date Range: [09/2022 - 11/2022] |
Title: EXTERIOR PANELS / TRIM: FRONT BUMPER (for Hatchback, GR): DISASSEMBLY; 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022] |
DISASSEMBLY
PROCEDURE
1. REMOVE FOG LIGHT ASSEMBLY LH
Click here
2. REMOVE FOG LIGHT ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
3. REMOVE RADIATOR GRILLE EMBLEM ASSEMBLY
(a) Apply protective tape around the radiator grille emblem assembly as shown in the illustration.
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Protective Tape
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(b) Using a moulding remover, separate the double-sided tape and disengage the 2 pins to remove the radiator grille emblem assembly.
NOTICE:
Be careful not to damage the lower radiator grille sub-assembly.
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4. REMOVE NO. 3 RADIATOR TO SUPPORT SEAL
(a) Disengage the claw to remove the No. 3 radiator to support seal.
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5. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL
HINT:
Use the same procedure as for the LH side.
6. REMOVE INNER RADIATOR GRILLE
(a) Disengage the 2 guides.
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(b) Remove the 2 screws and 4 clips.
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Screw
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Clip
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(d) Disengage the 11 claws and 2 guides to remove the inner radiator grille.
7. REMOVE HOOD TO FRONT END PANEL SEAL
Click here
8. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY
Click here
9. REMOVE RADIATOR GRILLE (OR FRONT PANEL) EMBLEM
(b) Disengage the 4 claws and guide to remove the radiator grille (or front panel) emblem.
10. REMOVE RADIATOR GRILLE
(a) Disengage the 10 claws and 2 guides to remove the radiator grille.
11. REMOVE LOWER SIDE RADIATOR GRILLE LH
(a) Disengage the 5 claws and guide.
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(b) Disengage the hook to remove the lower side radiator grille LH.
12. REMOVE NO. 2 INTERCOOLER AIR GUIDE
(b) Disengage the 2 claws to remove the No. 2 intercooler air guide.
13. REMOVE NO. 1 INTERCOOLER AIR GUIDE
HINT:
Use the same procedure as for the LH side.
14. REMOVE LOWER RADIATOR GRILLE SUB-ASSEMBLY
(a) Remove the 4 clips.
(b) Disengage the 19 claws and 2 guides to remove the lower radiator grille sub-assembly.
15. REMOVE COOL AIR INTAKE DUCT LH
(a) Remove the 2 clips and cool air intake duct LH.
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16. REMOVE COOL AIR INTAKE DUCT RH
HINT:
Use the same procedure as for the LH side.
17. REMOVE AIR INTAKE DUCT LH
(a) Remove the air intake duct LH.
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18. REMOVE AIR INTAKE DUCT RH
HINT:
Use the same procedure as for the LH side.
19. REMOVE FRONT BUMPER HOLE COVER LH
(b) Disengage the 4 claws and guide to remove the front bumper hole cover LH.
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20. REMOVE FRONT BUMPER HOLE COVER RH
HINT:
Use the same procedure as for the LH side.
21. REMOVE PIN HOLD CLIP
(a) Disengage the 2 claws as shown in the illustration to remove the pin hold clip.
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Remove in this Direction
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HINT:
Use the same procedure for the RH side and LH side.
22. REMOVE FRONT FENDER LINER RETAINER
(a) Remove the front fender liner retainer as shown in the illustration.
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Remove in this Direction
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HINT:
Use the same procedure for the RH side and LH side.
23. REMOVE FRONT BUMPER SIDE SUPPORT LH
(b) Disengage the clip as shown in the illustration.
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Remove in this Direction (1)
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Remove in this Direction (2)
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(c) Disengage the claw as shown in the illustration to remove the front bumper side support LH.
24. REMOVE FRONT BUMPER SIDE SUPPORT RH
HINT:
Use the same procedure as for the LH side.
25. REMOVE NO. 2 LOWER FRONT BUMPER RETAINER
Click here
26. REMOVE FRONT BUMPER ENERGY ABSORBER
Click here
27. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE
(a) for LH Side:
(1) Disengage the 2 clamps to remove the front radiator side air guide plate.
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(b) for RH Side:
(1) Disengage the clamp to remove the front radiator side air guide plate.
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28. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
(a) Disengage each clamp.
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(b) Remove the 8 bolts and nut.
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Remove in this Direction
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(c) Disengage the guide as shown in the illustration to remove the front bumper reinforcement sub-assembly.
29. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH
(b) Remove the 4 bolts and front side member bracket sub-assembly LH as shown in the illustration.
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Remove in this Direction
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30. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH
(a) Remove the 4 bolts and front side member bracket sub-assembly RH as shown in the illustration.
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Remove in this Direction
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31. REMOVE LOWER FRONT BUMPER ABSORBER
(a) Disengage the 5 guides as shown in the illustration to remove the lower front bumper absorber.
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Remove in this Direction
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32. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT
(a) Remove the 2 nuts and No. 2 front bumper reinforcement as shown in the illustration.
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Remove in this Direction
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33. REMOVE FRONT BUMPER BRACKET LH
(a) Remove the 4 bolts and front bumper bracket LH as shown in the illustration.
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Remove in this Direction
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34. REMOVE FRONT BUMPER BRACKET RH
HINT:
Use the same procedure as for the LH side.
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