| Last Modified: 05-13-2024 | 6.11:8.1.0 | Doc ID: RM10000000255XO |
| Model Year Start: 2023 | Model: GR Corolla | Prod Date Range: [09/2022 - ] |
| Title: G16E-GTS (BATTERY / CHARGING): CHARGING SYSTEM: Noise Occurs from V-ribbed Belt or Generator Assembly; 2023 - 2025 MY GR Corolla [09/2022 - ] | ||
|
Noise Occurs from V-ribbed Belt or Generator Assembly |
PROCEDURE
|
1. |
CONFIRM PROBLEM SYMPTOM |
(a) Confirm the problem symptom.
|
Symptom |
Proceed to |
|---|---|
|
Noise occurs from V-ribbed belt |
A |
|
Noise occurs from generator assembly |
B |
| B |
|
|
|
2. |
CHECK V-RIBBED BELT FOR WEAR |
(a) Check the V-ribbed belt for wear or damage.
OK:
The V-ribbed belt is not worn or damaged.
| NG |
|
|
|
3. |
CHECK GENERATOR PULLEY WITH CLUTCH FOR WEAR |
(a) Check the generator pulley with clutch grooves for wear or damage.
OK:
The generator pulley with clutch grooves are not worn or damaged.
| NG |
|
|
|
4. |
CHECK FOR NOISE WHILE CLUTCH PULLEY IS OPERATING |
(a) Start the engine and check the generator pulley with clutch for looseness.
OK:
The generator pulley with clutch is not loose.
| NG |
|
TIGHTEN GENERATOR PULLEY WITH CLUTCH TO SPECIFIED TORQUE |
|
|
5. |
INSPECT GENERATOR W/CLUTCH PULLEY |
(a) Remove the generator assembly.
Click here
![2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (BATTERY / CHARGING): GENERATOR: REMOVAL](/t3Portal/stylegraphics/info.gif)
(b) Check the installation condition of the generator pulley cap.
OK:
The generator pulley cap is not loose or missing.
(c) Check for forming of particles due to friction (for dry type pulley) or grease leaks (for wet type pulley).
OK:
There are no large amounts of particles (for dry type pulley) or grease leaks (for wet type pulley).
(d) Check the generator pulley with clutch for misalignment (interference with the generator assembly).
OK:
The generator pulley with clutch is not misaligned (no interference with the generator assembly).
|
(e) Turn the generator pulley with clutch clockwise and counterclockwise by hand and check for noise. OK: Noise does not occur when turned in either direction. |
|
(f) Turn the generator pulley with clutch clockwise and counterclockwise by hand and visually check for runout.
OK:
The generator pulley with clutch does not have runout.
(g) Inspect the generator pulley with clutch.
Click here
| OK |
|
INSPECT PULLEY OTHER THAN GENERATOR ASSEMBLY PULLEY |
| NG |
|
|
6. |
CHECK FOR NOISE WHEN ROTOR IS TURNING FREELY |
(a) Perform a road test and check that noise does not occur when decelerating.
OK:
Noise does not occur.
(b) Stop the engine and check that generator pulley with clutch noise does not occur as the engine stops.
OK:
Noise does not occur.
| NG |
|
|
|
7. |
CHECK ENGAGEMENT OF GENERATOR PULLEY WITH CLUTCH |
(a) Inspect the generator pulley with clutch.
Click here
| OK |
|
REPAIR OR REPLACE GENERATOR ASSEMBLY
|
| NG |
|
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