Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM100000001WSIH |
Model Year Start: 2022 |
Model: GR Corolla |
Prod Date Range: [06/2021 - 09/2022] |
Title: DOOR / HATCH: REAR DOOR: DISASSEMBLY; 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2021 - 09/2022] |
DISASSEMBLY
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear door removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedures are not Performed
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Link
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Disconnect cable from negative battery terminal
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Perform steering sensor zero point calibration
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Lane Control System
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Pre-collision System
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Lighting System (w/ AFS)(EXT)
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Initialize back door lock*1
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Power Door Lock Control System
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Rear door window regulator sub-assembly
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Rear door glass sub-assembly
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Rear door glass run
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Rear door belt moulding
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Rear door inner glass weatherstrip
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Initialize power window control system
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Auto up and down function
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Jam protection function
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Remote control function
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Key-linked function
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Wireless transmitter-linked function
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Key-off operation function
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Catch protection function
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Window open warning function
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NOTICE:
After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) battery terminal. (for Navigation System and Audio and Visual System (for Gasoline Model))
Necessary Procedure After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedures are not Performed
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Link
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Disconnect cable from negative auxiliary battery terminal
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Perform steering sensor zero point calibration
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Lane Control System
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Pre-collision System
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Rear door window regulator sub-assembly
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Rear door glass sub-assembly
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Rear door glass run
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Rear door belt moulding
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Rear door inner glass weatherstrip
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Initialize power window control system
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Auto up and down function
-
Jam protection function
-
Remote control function
-
Key-linked function
-
Key-off operation function
-
Catch protection function
-
Window open warning function
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NOTICE:
After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (for Audio and Visual System (for HV Model))
HINT:
-
Use the same procedure for the RH side and LH side.
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The following procedure is for the LH side.
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch (for Gasoline Model) or power switch (for HV Model) off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
for M20A-FKS:
Click here
for 2ZR-FAE:
Click here
for 2ZR-FXE:
Click here
3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG
(a) Using a moulding remover, disengage the 3 claws to remove the rear door inside handle bezel plug.
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4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL
(a) Apply protective tape to the rear door trim board sub-assembly as shown in the illustration.
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Protective Tape
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(b) for Hatchback:
(1) Using a moulding remover, disengage the 2 clips, 10 claws and 6 guides as shown in the illustration.
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Remove in this Direction
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(c) for Sedan:
(1) Using a moulding remover, disengage the 2 clips, 9 claws and 8 guides as shown in the illustration.
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Remove in this Direction
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(d) Disconnect each connector to remove the rear power window regulator switch assembly with rear door upper armrest base panel.
5. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY
(b) Disengage the 8 clips as shown in the illustration.
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Place Hand Here
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Remove in this Direction
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(c) Disengage the 6 claws and guide as shown in the illustration.
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Remove in this Direction
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(d) Disconnect the rear door lock open lever remote control cable and rear door inside lock/unlock knob locking cable as shown in the illustration to remove the rear door trim board sub-assembly.
*1
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Rear Door Inside Lock/Unlock Knob Locking Cable
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*2
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Rear Door Lock Open Lever Remote Control Cable
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Remove in this Direction
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6. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
(a) Disengage the 3 claws to remove the rear door inside handle sub-assembly.
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7. REMOVE REAR SPEAKER ASSEMBLY
Click here
8. REMOVE REAR DOOR FRAME GARNISH
(a) Using a clip remover, disengage the clip.
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Remove in this Direction
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(b) Disengage the 2 guides to remove the rear door frame garnish as shown in the illustration.
9. REMOVE REAR DOOR NO. 1 VENT SEAL
(a) Remove the rear door inner glass weatherstrip with the rear door No. 1 vent seal as shown in the illustration.
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Remove in this Direction
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(b) Disengage the 2 guides to remove the rear door No. 1 vent seal from the rear door inner glass weatherstrip as shown in the illustration.
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Remove in this Direction
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10. REMOVE REAR DOOR PANEL PROTECTOR
(a) Remove the rear door panel protector as shown in the illustration.
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Remove in this Direction
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11. REMOVE REAR DOOR SERVICE HOLE COVER
(a) Remove the rear door service hole cover.
HINT:
Remove any remaining butyl tape from the door.
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12. REMOVE REAR DOOR GLASS RUN
(a) Remove the rear door glass run.
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13. REMOVE REAR DOOR CHECK ASSEMBLY
(a) Remove the 2 bolts (A), bolt (B) and rear door check assembly.
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Bolt (A)
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Bolt (B)
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14. REMOVE REAR DOOR NO. 2 SERVICE HOLE COVER
(a) Disengage the clip and disconnect the rear door weatherstrip as shown in the illustration.
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(b) Remove the rear door No. 2 service hole cover as shown in the illustration.
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Remove in this Direction
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15. REMOVE REAR DOOR WEATHERSTRIP
(a) for Hatchback:
(1) Using a clip remover, disengage the 21 clips and remove the rear door weatherstrip.
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Double-sided Tape
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(b) for Sedan:
(1) Using a clip remover, disengage the 22 clips and remove the rear door weatherstrip.
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Double-sided Tape
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16. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY
(b) Remove the 2 bolts and rear door window division bar sub-assembly.
17. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP
(a) for Hatchback:
(1) Remove the rear door quarter window weatherstrip with rear door quarter window glass as shown in the illustration.
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Remove in this Direction
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(2) Remove the rear door quarter window weatherstrip from the rear door quarter window glass.
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(b) for Sedan:
(1) Remove the rear door quarter window weatherstrip with rear door quarter window glass as shown in the illustration.
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Remove in this Direction
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(2) Remove the rear door quarter window weatherstrip from the rear door quarter window glass.
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18. REMOVE REAR DOOR GLASS SUB-ASSEMBLY
(a) Connect the rear power window regulator switch assembly.
(b) Connect the cable to the negative (-) auxiliary battery terminal.
(c) Turn the ignition switch (for Gasoline Model) or power switch (for HV Model) on (IG).
(d) Move the rear door glass sub-assembly so that the door glass bolts can be seen.
(e) Turn the ignition switch (for Gasoline Model) or power switch (for HV Model) off.
(f) Disconnect the cable from the negative (-) auxiliary battery terminal.
(g) Disconnect the rear power window regulator switch assembly.
(h) Remove the 2 bolts.
NOTICE:
After the bolts are removed, do not allow the rear door glass sub-assembly to fall.
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(i) Remove the rear door glass sub-assembly as shown in the illustration.
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Remove in this Direction
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NOTICE:
Do not damage the rear door glass sub-assembly.
19. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY
(a) Disconnect the connector.
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(b) Remove the 6 nuts and rear door window regulator assembly.
20. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY
Click here
21. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY
(a) Disengage the 2 claws and move the lever as shown in the illustration.
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(b) Remove the rear door outside handle assembly as shown in the illustration.
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Remove in this Direction
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22. REMOVE REAR DOOR OUTSIDE HANDLE COVER
(a) Using a T30 "TORX" socket wrench, loosen the screw.
HINT:
The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.
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(b) Disengage the 2 claws to remove the rear door outside handle cover.
23. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD
(a) Disengage the 2 claws and guide to remove the rear door front outside handle pad.
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24. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD
(a) Disengage the claw and 3 guides to remove the rear door rear outside handle pad.
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25. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
(a) Using a T30 "TORX" socket wrench, remove the screw.
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(b) Disengage the claw and guide to remove the rear door outside handle frame sub-assembly as shown in the illustration.
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Remove in this Direction
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26. REMOVE REAR DOOR LOCK CHILD PROTECTION COVER (w/ Cover)
(a) Disengage the 6 claws to remove the rear door lock child protection cover.
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27. REMOVE REAR DOOR BELT MOULDING (for Hatchback)
Click here
28. REMOVE REAR DOOR BELT MOULDING (for Sedan)
Click here
29. REMOVE REAR DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)
Click here
30. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING (for Hatchback)
Click here
31. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING (for Sedan)
Click here
32. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING (for Sedan)
Click here
33. REMOVE REAR DOOR OUTSIDE STRIPE (for Hatchback)
Click here
34. REMOVE REAR DOOR PANEL CUSHION
(a) Disengage the 2 claws to remove the rear door panel cushion.
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35. REMOVE DOOR WINDOW FRAME MOULDING CLIP
(a) Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws to remove the door window frame moulding clip.
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36. REMOVE REAR DOOR DUST PROOF SEAL
(a) Disengage the 2 claws to remove the 2 rear door dust proof seals.
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