- DTCs are stored
- Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
- Shock or vibration during acceleration
| Last Modified: 05-13-2024 | 6.11:8.1.0 | Doc ID: RM100000001O1SA |
| Model Year Start: 2021 | Model: Corolla | Prod Date Range: [04/2020 - 09/2022] |
| Title: 2ZR-FXE (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL; 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022] | ||
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine unit removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced
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Replaced Part or Performed Procedure |
Necessary Procedure |
Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
|---|---|---|---|
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Disconnect cable from negative auxiliary battery terminal |
Perform steering sensor zero point calibration |
Lane Control System |
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Pre-collision System |
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Replacement of inverter with converter assembly |
Resolver learning |
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Replacement of hybrid vehicle transaxle assembly |
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Replacement of ECM |
Vehicle Identification Number (VIN) registration |
MIL comes on |
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Inspection After Repair |
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Front wheel alignment adjustment |
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NOTICE:
After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (for Audio and Visual System (for HV Model))
PROCEDURE
1. REMOVE WATER OUTLET
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(a) Slide the clip and disconnect the No. 4 water by-pass hose from the EGR valve assembly with EGR cooler. |
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(b) Slide the clip and disconnect the No. 9 water by-pass hose from the purge valve.
(c) Remove the 2 nuts, water outlet and water outlet gasket from the cylinder head sub-assembly.
2. REMOVE EGR PIPE ASSEMBLY
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(a) Remove the 4 bolts and EGR pipe assembly, EGR pipe gasket and inlet EGR gasket. |
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3. REMOVE EGR VALVE ASSEMBLY WITH EGR COOLER
(a) Remove the bolt and 4 nuts.
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*a |
Stud Bolt |
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Bolt |
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Nut |
(b) Using an E8 "TORX" socket wrench, remove the 2 stud bolts and EGR valve assembly with EGR cooler from the cylinder head sub-assembly and exhaust manifold (TWC: Front Catalyst).
(c) Remove the EGR cooler gasket.
4. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Click here
![2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; 2ZR-FXE (INTAKE / EXHAUST): EXHAUST MANIFOLD: REMOVAL+](/t3Portal/stylegraphics/info.gif)
5. REMOVE MANIFOLD STAY
Click here
6. REMOVE EXHAUST MANIFOLD (TWC: Front Catalyst)
Click here
7. DISCONNECT VENTILATION HOSE
Click here
8. REMOVE INTAKE MANIFOLD
Click here
9. REMOVE ENGINE OIL LEVEL DIPSTICK
Click here
10. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
Click here
11. REMOVE WATER BY-PASS PIPE
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(a) Slide the clip and disconnect the water by-pass pipe from the water inlet sub-assembly. |
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(b) Remove the 2 bolts and water by-pass pipe from the cylinder head sub-assembly.
12. REMOVE PURGE VALVE (PURGE VSV)
Click here
13. REMOVE FUEL VAPOR FEED PIPE
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(a) Remove the 2 bolts and fuel vapor feed pipe from the cylinder head cover sub-assembly. |
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14. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY
Click here
15. REMOVE NO. 1 DELIVERY PIPE SPACER
Click here
16. REMOVE FUEL INJECTOR ASSEMBLY
Click here
17. REMOVE VENTILATION HOSE
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(a) Slide the clip and remove the ventilation hose from the PCV valve (ventilation valve sub-assembly). |
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18. REMOVE IGNITION COIL ASSEMBLY
Click here
19. REMOVE WIRE HARNESS CLAMP BRACKET
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(a) Remove the bolt and wire harness clamp bracket from the timing chain cover sub-assembly. |
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