Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001NLHK
Model Year Start: 2021 Model: Corolla Prod Date Range: [04/2020 - 09/2022]
Title: 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: P003012,P003013,P101A9E; HO2S Heater Control Bank 1 Sensor 1 Circuit Short to Battery; 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]

DTC

P003012

HO2S Heater Control Bank 1 Sensor 1 Circuit Short to Battery

DTC

P003013

HO2S Heater Control Bank 1 Sensor 1 Circuit Open

DTC

P101A9E

A/F Sensor Heater Performance Bank 1 Sensor 1 Stuck On

DESCRIPTION

Refer to DTC P219519.

Click here 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]; 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: P219519,P219524,P219618,P219623; A/F (O2) Sensor Signal Biased/Stuck Lean Bank 1 Sensor 1 Circuit Current Above Threshold+

HINT:

  • Although the DTC titles say oxygen sensor, these DTCs relate to the air fuel ratio sensor.
  • When any of these DTCs are stored, the ECM enters fail-safe mode. The ECM turns off the air fuel ratio sensor heater in fail-safe mode. Fail-safe mode continues until the power switch is turned off.
  • The ECM has a pulse width modulated control circuit to adjust the current through the heater. The air fuel ratio sensor heater circuit uses a relay on the +B side of the circuit.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Memory

Note

P003012

HO2S Heater Control Bank 1 Sensor 1 Circuit Short to Battery

The air fuel ratio sensor heater current is the specified value or higher while the heater is operating (1 trip detection logic).

  • Short in air fuel ratio sensor (sensor 1) heater circuit
  • Air fuel ratio sensor (sensor 1)
  • ECM

Comes on

DTC stored

  • SAE Code: P0032
  • DTC for Mexico Models: Applies

P003013

HO2S Heater Control Bank 1 Sensor 1 Circuit Open

The air fuel ratio sensor heater current is less than the specified value while the heater is operating (1 trip detection logic).

  • Open or short in air fuel ratio sensor (sensor 1) heater circuit
  • Air fuel ratio sensor (sensor 1)
  • ECM

Comes on

DTC stored

  • SAE Code: P0031
  • DTC for Mexico Models: Applies

P101A9E

A/F Sensor Heater Performance Bank 1 Sensor 1 Stuck On

The air fuel ratio sensor heater current is higher than the specified value while the heater is not operating (1 trip detection logic).

  • Short in air fuel ratio sensor (sensor 1) heater circuit
  • Air fuel ratio sensor (sensor 1)
  • ECM

Comes on

DTC stored

  • SAE Code: P101D
  • DTC for Mexico Models: Applies

MONITOR DESCRIPTION

The ECM uses information from the air fuel ratio sensor to regulate the air fuel ratio and keep it close to the stoichiometric air fuel ratio. This maximizes the ability of the three-way catalytic converter to purify the exhaust gases.

The air fuel ratio sensor detects oxygen levels in the exhaust gas and transmits the information to the ECM. The inner surface of the sensor element is exposed to the outside air. The outer surface of the sensor element is exposed to the exhaust gas. The sensor element is made of platinum-coated zirconia and includes an integrated heating element.

The zirconia element generates a small voltage when there is a large difference in the oxygen concentrations between the exhaust gas and outside air. The platinum coating amplifies this voltage generation.

The air fuel ratio sensor is more efficient when heated. When the exhaust gas temperature is low, the sensor cannot generate a useful voltage without supplementary heating. The ECM regulates the supplementary heating using a duty-cycle approach to adjust the average current in the sensor heater element. If the heater current is outside the normal range, the signal transmitted by the air fuel ratio sensor becomes inaccurate. As a result, the ECM is unable to regulate the air fuel ratio properly.

When the current in the air fuel ratio sensor heater is outside the normal operating range, the ECM interprets this as a malfunction of the sensor heater and stores a DTC.

MONITOR STRATEGY

Related DTCs

P0031: Air fuel ratio sensor (sensor 1) heater range check (low current)

P0032: Air fuel ratio sensor (sensor 1) heater range check (high current)

P101D: Air fuel ratio sensor (sensor 1) heater performance

Required Sensors/Components (Main)

Air fuel ratio sensor (sensor 1) heater

Required Sensors/Components (Related)

-

Frequency of Operation

Continuous

Duration

1 second: P101D

10 seconds: P0031

10.24 seconds: P0032

MIL Operation

Immediate

Sequence of Operation

None

TYPICAL ENABLING CONDITIONS

P0031

All of the following conditions are met

-

Auxiliary battery voltage

10.5 V or higher

Time after heater on

5 seconds or more

Active heater off control

Not operating

Active heater on control

Not operating

Air fuel ratio sensor heater performance fail (P101D)

Not detected

Output duty cycle

30% or higher

P0032

Monitor runs whenever the following DTCs are not stored

None

All of the following conditions are met

-

Auxiliary battery voltage

10.5 V or higher

Time after heater on

5 seconds or more

Output duty cycle

Higher than 0%

Active heater off control

Not operating

Active heater on control

Not operating

P101D

All of the following conditions are met

-

Auxiliary battery voltage

10.5 V or higher

Air fuel ratio sensor heater low current fail (P0031)

Not detected

Output duty cycle

Less than 60%

Active heater off control

Not operating

Active heater on control

Not operating

TYPICAL MALFUNCTION THRESHOLDS

P0031

Heater on current

Less than 0.8 A

P0032

Both of the following conditions are met

-

Command to heater output

On

Heater current detected by heater monitor IC

14 A or higher

P101D

Both of the following conditions are met

-

Heater current detected by heater monitor IC

14 A or higher

Heater off current

Higher than 11 A

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  1. Connect the Techstream to the DLC3.
  2. Turn the power switch on (IG).
  3. Turn the Techstream on.
  4. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  5. Turn the power switch off and wait for at least 30 seconds.
  6. Turn the power switch on (IG) [A].
  7. Turn the Techstream on.
  8. Put the engine in Inspection Mode (Maintenance Mode).

    Click here 2019 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INSPECTION MODE PROCEDURE

  9. Start the engine and idle it for 5 minutes or more [B].
  10. With the vehicle stationary, depress the accelerator pedal and maintain an engine speed of 2500 rpm for 1 minute [C].

    HINT:

    During charge control, the engine speed is set at idle. Therefore, the engine speed will not increase when the accelerator pedal is depressed. In this case, perform steps [C] and [D] after charge control has completed.

  11. Idle the engine for 5 minutes or more [D].
  12. Enter the following menus: Powertrain / Engine / Trouble Codes [E].
  13. Read the pending DTCs.

    HINT:

    • If a pending DTC is output, the system is malfunctioning.
    • If a pending DTC is not output, perform the following procedure.
  14. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  15. Input the DTC: P003012, P003013 or P101A9E.
  16. Check the DTC judgment result.

    Techstream Display

    Description

    NORMAL

    • DTC judgment completed
    • System normal

    ABNORMAL

    • DTC judgment completed
    • System abnormal

    INCOMPLETE

    • DTC judgment not completed
    • Perform driving pattern after confirming DTC enabling conditions

    HINT:

    • If the judgment result is NORMAL, the system is normal.
    • If the judgment result is ABNORMAL, the system has a malfunction.
    • If the judgment result is INCOMPLETE, perform steps [B] through [E] again.
    • [A] to [E]: Normal judgment procedure.

      The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

    • When clearing the permanent DTCs, do not disconnect the cable from the auxiliary battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.

WIRING DIAGRAM

Refer to DTC P219519.

Click here 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]; 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: P219519,P219524,P219618,P219623; A/F (O2) Sensor Signal Biased/Stuck Lean Bank 1 Sensor 1 Circuit Current Above Threshold+

CAUTION / NOTICE / HINT

NOTICE:

  • Inspect the fuses for circuits related to this system before performing the following procedure.
  • Vehicle Control History may be stored in the hybrid vehicle control ECU if the engine is malfunctioning. Certain vehicle condition information is recorded when Vehicle Control History is stored. Reading the vehicle conditions recorded in both the freeze frame data and Vehicle Control History can be useful for troubleshooting.

    - for Nickel Metal Hydride Battery: Click here 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for NICKEL METAL HYDRIDE BATTERY): VEHICLE CONTROL HISTORY

    - for Lithium-ion Battery: Click here 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY with P610): VEHICLE CONTROL HISTORY

    (Select Powertrain in Health Check and then check the time stamp data.)

    Click here 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  • If any "Engine Malfunction" Vehicle Control History item has been stored in the hybrid vehicle control ECU, make sure to clear it. However, as all Vehicle Control History items are cleared simultaneously, if any Vehicle Control History items other than "Engine Malfunction" are stored, make sure to perform any troubleshooting for them before clearing Vehicle Control History.

    - for Nickel Metal Hydride Battery: Click here 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for NICKEL METAL HYDRIDE BATTERY): VEHICLE CONTROL HISTORY

    - for Lithium-ion Battery: Click here 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY with P610): VEHICLE CONTROL HISTORY

HINT:

  • The operation of the air fuel ratio sensor heater can be checked by referring to the Data List item A/F (O2) Sensor Heater Duty Ratio B1S1.

    Click here 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: DATA LIST / ACTIVE TEST

  • Sensor 1 refers to the sensor closest to the engine assembly.
  • Sensor 2 refers to the sensor farthest away from the engine assembly.
  • Change the fuel injection volume using the Active Test "Control the Injection Volume for A/F Sensor" and monitor the air fuel ratio sensor output voltage (Click here 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]; 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: P013611,P013613,P013614,P013615,P013617,P01361C,P013623,P013A00; O2 Sensor Circuit Bank 1 Sensor 2 Circuit Short to Ground+ ). If the sensor output voltage does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning.
  • Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE

1.

INSPECT AIR FUEL RATIO SENSOR (HEATER RESISTANCE)

(a) Inspect the air fuel ratio sensor.

Click here 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; 2ZR-FXE (ENGINE CONTROL): AIR FUEL RATIO SENSOR: INSPECTION

HINT:

Perform "Inspection After Repair" after replacing the air fuel ratio sensor.

Click here 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

NG

REPLACE AIR FUEL RATIO SENSOR

OK

2.

CHECK TERMINAL VOLTAGE (POWER SOURCE OF AIR FUEL RATIO SENSOR)

*a

Front view of wire harness connector

(to Air Fuel Ratio Sensor)

(a) Disconnect the air fuel ratio sensor connector.

(b) Turn the power switch on (IG).

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

C55-2 (+B) - Body ground

Power switch on (IG)

11 to 14 V

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 1 INTEGRATION RELAY - AIR FUEL RATIO SENSOR)

OK

3.

CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM)

(a) Disconnect the air fuel ratio sensor connector.

(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

C55-1 (HA1A) - C31-27 (HA1A)

Always

Below 1 Ω

C55-1 (HA1A) or C31-27 (HA1A) - Body ground and other terminals

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

4.

CLEAR DTC

(a) Connect the Techstream to the DLC3.

(b) Turn the power switch on (IG).

(c) Turn the Techstream on.

(d) Clear the DTCs.

Powertrain > Engine > Clear DTCs

(e) Turn the power switch off and wait for at least 30 seconds.

NEXT

5.

CHECK WHETHER DTC OUTPUT RECURS (DTC P003012, P003013 OR P101A9E)

(a) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

(b) Enter the following menus: Powertrain / Engine / Trouble Codes.

(c) Read the DTCs.

Powertrain > Engine > Trouble Codes

Result

Proceed to

DTCs are not output

A

DTC P003012, P003013 or P101A9E is output

B

A

CHECK FOR INTERMITTENT PROBLEMS

B

REPLACE ECM