HYBRID / BATTERY CONTROL: BATTERY ECU (for LITHIUM-ION BATTERY): INSTALLATION; 2021 - 2022 MY Corolla Corolla HV [04/2020

Last Modified: 07-31-2024	6.11:8.1.0	Doc ID: RM100000001N36A
Model Year Start: 2021	Model: Corolla	Prod Date Range: [04/2020 - 09/2022]
Title: HYBRID / BATTERY CONTROL: BATTERY ECU (for LITHIUM-ION BATTERY): INSTALLATION; 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]

INSTALLATION

PROCEDURE

1. INSTALL NO. 2 HV BATTERY PROTECTOR

CAUTION:

Be sure to wear insulated gloves and protective goggles.

HINT:

Perform this procedure only when replacement of the No. 2 HV battery protector is necessary.

(a) Engage the claw and install the No. 2 HV battery protector to the HV battery.

(b) Connect each wire harness to the No. 2 HV battery protector.

2. INSTALL BATTERY ECU ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the battery ECU assembly to the HV battery with the 3 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

NOTICE:

Check color of the label.

*a	Black Label

If the battery ECU assembly has been struck or dropped, replace it.

(b) Connect the 6 battery ECU assembly connectors.

NOTICE:

Make sure that the connectors are connected securely.

3. INSTALL NO. 1 HV BATTERY PROTECTOR

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Engage the 2 claws to install the No. 1 HV battery protector to the No. 2 HV battery protector.

(b) Install the 3 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

4. INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the No. 1 hybrid battery shield sub-assembly to the HV battery with the nut.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(b) Engage the clamp.

5. INSTALL NO. 1 HV BATTERY HOSE

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the No. 1 HV battery hose to the HV battery with the clip.

6. INSTALL UPPER NO. 1 HYBRID BATTERY COVER SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the upper No. 1 hybrid battery cover sub-assembly to the HV battery with the 6 bolts and 5 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

7. CONNECT FLOOR WIRE

Click here

8. INSTALL NO. 4 HV BATTERY PROTECTOR

Click here

9. CONNECT FLOOR WIRE

Click here

10. INSTALL HYBRID BATTERY HOSE ASSEMBLY

Click here

11. INSTALL NO. 1 HV BATTERY COVER PANEL RH

Click here

12. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

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13. INSTALL REAR UNDER COVER

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14. INSTALL REAR UNDER SIDE COVER LH

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15. INSTALL REAR DOOR SCUFF PLATE LH

Click here

16. INSTALL REAR UNDER SIDE COVER RH

HINT:

Use the same procedure as for the LH side.

17. INSTALL REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

18. INSTALL REAR SEAT CUSHION LOCK HOOK

Click here

19. INSTALL REAR SEAT CUSHION ASSEMBLY

Click here

20. CONNECT REAR SEAT CENTER LAP TYPE BELT ASSEMBLY

Click here

21. INSTALL SERVICE PLUG GRIP

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22. PERFORM INITIALIZATION

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