Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001N32H
Model Year Start: 2021 Model: Corolla Prod Date Range: [04/2020 - 09/2022]
Title: HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY with P610): HOW TO PROCEED WITH TROUBLESHOOTING; 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]

HOW TO PROCEED WITH TROUBLESHOOTING

CAUTION / NOTICE / HINT

HINT:

  • *: Use the Techstream
  • Use the following procedure to troubleshoot the motor generator control system.

PROCEDURE

1.

VEHICLE BROUGHT TO WORKSHOP

NEXT

2.

CUSTOMER PROBLEM ANALYSIS

NEXT

3.

CONNECT TECHSTREAM TO THE DLC3*

HINT:

If the Techstream indicates a communication error, inspect the DLC3.

NEXT

4.

CHECK DTC AND FREEZE FRAME DATA*

Click here 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY with P610): DTC CHECK / CLEAR

HINT:

Make sure to save freeze frame data because the data is necessary for performing simulation tests.

NEXT

5.

CLEAR DTC AND FREEZE FRAME DATA*

Click here 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY with P610): DTC CHECK / CLEAR

NEXT

6.

CONDUCT VISUAL INSPECTION

NEXT

7.

CONFIRM PROBLEM SYMPTOMS

HINT:

If the hybrid vehicle control system does not start, perform steps 9 and 11 first.

Malfunction occurs.

GO TO STEP 10

Malfunction does not occur.

8.

DUPLICATE CONDITIONS THAT PRODUCE SYMPTOMS

NEXT

9.

CHECK FOR DTCS*

Click here 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY with P610): DTC CHECK / CLEAR

DTCs are not output.

GO TO STEP 16

DTCs are output.

10.

REFER TO DTC CHART

NEXT

11.

CONDUCT CIRCUIT INSPECTION

Malfunction confirmed.

GO TO STEP 13

Malfunction not confirmed.

12.

CHECK FOR INTERMITTENT PROBLEMS

Click here 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]; HYBRID / BATTERY CONTROL: MOTOR GENERATOR CONTROL SYSTEM (for LITHIUM-ION BATTERY with P610): CHECK FOR INTERMITTENT PROBLEMS

NEXT

13.

IDENTIFY PROBLEM

NEXT

14.

ADJUST AND/OR REPAIR

NEXT

15.

CONDUCT CONFIRMATION TEST

NEXT

END

16.

CONDUCT BASIC INSPECTION

Malfunctioning parts confirmed.

GO TO STEP 18

Malfunctioning parts not confirmed.

17.

CHECK ECU POWER SOURCE CIRCUIT

NEXT

GO TO STEP 11

18.

CONDUCT PARTS INSPECTION

NEXT

GO TO STEP 13