| Last Modified: 05-13-2024 | 6.11:8.1.0 | Doc ID: RM100000001N308 |
| Model Year Start: 2021 | Model: Corolla | Prod Date Range: [04/2020 - 09/2022] |
| Title: HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY with P610): P0A3611,P0A3615; Generator Temperature Sensor Circuit Short to Ground; 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022] | ||
|
DTC |
P0A3611 |
Generator Temperature Sensor Circuit Short to Ground |
|
DTC |
P0A3615 |
Generator Temperature Sensor Circuit Short to Auxiliary Battery or Open |
DTC SUMMARY
MALFUNCTION DESCRIPTION
These DTCs are stored when the generator temperature sensor output is abnormal. The cause of this malfunction may be one of the following:
Hybrid vehicle control ECU malfunction
- Hybrid vehicle control ECU internal malfunction
Generator temperature sensor malfunction
- Internal generator temperature sensor malfunction
- Open or short in generator temperature sensor
Wire harness between the generator temperature sensor and hybrid vehicle control ECU
- The connectors are not connected properly
- Foreign matter or water on the connector terminals
- Open or short in wire harness
HINT:
If any of these DTCs are stored, the generator temperature sensor is malfunctioning and the self-protection function may not operate. Therefore under certain high load driving condition, the temperature of the generator (MG1) becomes high. If the self-protection function does not operate, the generator (MG1) may malfunction and cause the vehicle to enter fail-safe mode.
DESCRIPTION
The resistance of the thermistor built into the generator temperature sensor changes in accordance with changes in generator (MG1) temperature. The lower the generator (MG1) temperature, the higher the thermistor resistance. Conversely, the higher the generator (MG1) temperature, the lower the resistance.
|
DTC No. |
Detection Item |
DTC Detection Condition |
Trouble Area |
MIL |
Warning Indicate |
|---|---|---|---|---|---|
|
P0A3611 |
Generator Temperature Sensor Circuit Short to Ground |
Short to ground in the generator temperature sensor circuit (1 trip detection logic) |
|
Comes on |
Master Warning: Comes on |
|
P0A3615 |
Generator Temperature Sensor Circuit Short to Auxiliary Battery or Open |
Open or short to +B in the generator temperature sensor circuit (1 trip detection logic) |
|
Comes on |
Master Warning: Comes on |
Related Data List
|
DTC No. |
Data List |
|---|---|
|
P0A3611 |
Generator Temperature |
|
P0A3615 |
HINT:
After confirming that DTC P0A3611 or P0A3615 is output, use the Techstream to check "Generator Temperature" in the Data List.
|
Displayed Temperature |
Malfunction |
|---|---|
|
-40°C (-40°F) |
Open circuit or short to +B |
|
215°C (419°F) |
Short to ground |
MONITOR DESCRIPTION
If the hybrid vehicle control ECU detects a malfunction of the generator temperature sensor, it will illuminate the MIL and store a DTC.
MONITOR STRATEGY
|
Related DTCs |
P0A38 (INF P0A3611): Generator Temperature Sensor Circuit Low P0A39 (INF P0A3615): Generator Temperature Sensor Circuit High |
|
Required sensors/components |
Generator temperature sensor |
|
Frequency of operation |
Continuous |
|
Duration |
TMC's intellectual property |
|
MIL operation |
1 driving cycle |
|
Sequence of operation |
None |
TYPICAL ENABLING CONDITIONS
|
The monitor will run whenever the following DTCs are not present |
TMC's intellectual property |
|
Other conditions belong to TMC's intellectual property |
- |
TYPICAL MALFUNCTION THRESHOLDS
|
TMC's intellectual property |
- |
COMPONENT OPERATING RANGE
|
Hybrid vehicle control ECU |
DTC P0A38 (INF P0A3611) is not detected DTC P0A39 (INF P0A3615) is not detected |
CONFIRMATION DRIVING PATTERN
HINT:
-
After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.
Click here
![2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY with P610): UTILITY](/t3Portal/stylegraphics/info.gif)
-
When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.
Click here
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the power switch off and wait for 2 minutes or more.
- Turn the power switch on (IG) and turn the Techstream on.
-
With power switch on (IG) and wait for 5 seconds or more.[*1]
HINT:
[*1] : Normal judgment procedure.
The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.
- Enter the following menus: Powertrain / Hybrid Control / Utility / All Readiness.
-
Check the DTC judgment result.
HINT:
- If the judgment result shows NORMAL, the system is normal.
- If the judgment result shows ABNORMAL, the system has a malfunction.
- If the judgment result shows INCOMPLETE or N/A, perform the normal judgment procedure again.
WIRING DIAGRAM
PROCEDURE
|
1. |
CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR) |
Click here
|
Result |
Proceed to |
|---|---|
|
OK |
A |
|
NG (The connector is not connected securely) |
B |
|
NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector) |
C |
| B |
|
CONNECT SECURELY |
| C |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
2. |
CHECK CONNECTOR CONNECTION CONDITION (INTERMEDIATE CONNECTOR) |
Click here
|
Result |
Proceed to |
|---|---|
|
OK |
A |
|
NG (The connector is not connected securely.) |
B |
|
NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) |
C |
| B |
|
CONNECT SECURELY |
| C |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
3. |
CHECK CONNECTOR CONNECTION CONDITION (GENERATOR TEMPERATURE SENSOR CONNECTOR) |
|
(a) Check the connection condition of the generator temperature sensor connector and the contact pressure of each terminal. Check the terminals for deformation, and check the connector for water ingress and foreign matter. HINT: Click here
OK: - The connector is connected securely. - The terminals are not deformed and are connected securely. - No water or foreign matter in the connector. |
|
|
Result |
Proceed to |
|---|---|
|
OK |
A |
|
NG (The connector is not connected securely.) |
B |
|
NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) |
C |
| B |
|
CONNECT SECURELY |
| C |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
4. |
READ VALUE USING TECHSTREAM (GENERATOR TEMPERATURE) |
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Enter the following menus: Powertrain / Hybrid Control / Data List / Generator Temperature.
Powertrain > Hybrid Control > Data List
|
Tester Display |
|---|
|
Generator Temperature |
(d) Read the Data List.
Result |
Proceed to |
|---|---|
|
-40°C (-40°F) |
A |
|
215°C (419°F) |
B |
|
Same as actual temperature |
C |
(e) Turn the power switch off.
| B |
|
| C |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
5. |
INSPECT HYBRID VEHICLE TRANSAXLE ASSEMBLY (GENERATOR TEMPERATURE SENSOR) |
|
(a) Disconnect the C91 generator temperature sensor connector. |
|
|
(b) Measure the resistance according to the value(s) in the table below. Standard Resistance:
HINT: Terminal No. 3 on the component side connector is empty. |
|
(c) Reconnect the C91 generator temperature sensor connector.
| NG |
|
|
|
6. |
CHECK HYBRID VEHICLE CONTROL ECU |
(a) Connect terminals 48 (GMT) and 47 (GMTG) of the A57 hybrid vehicle control ECU connector.
|
*a |
Component with harness connected (Hybrid Vehicle Control ECU) |
- |
- |
(b) Connect the Techstream to the DLC3.
(c) Turn the power switch on (IG).
(d) Enter the following menus: Powertrain / Hybrid Control / Data List / Generator Temperature.
Powertrain > Hybrid Control > Data List
|
Tester Display |
|---|
|
Generator Temperature |
(e) Read the Data List.
OK:
|
Techstream Display |
Condition |
Specified Condition |
|---|---|---|
|
Generator Temperature |
Terminals A57-48 (GMT) and A57-47 (GMTG) connected Power switch on (IG) |
215°C (419°F) |
(f) Turn the power switch off.
| OK |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (GENERATOR TEMPERATURE SENSOR - HYBRID VEHICLE CONTROL ECU) |
| NG |
|
|
7. |
INSPECT HYBRID VEHICLE TRANSAXLE ASSEMBLY (GENERATOR TEMPERATURE SENSOR) |
|
(a) Disconnect the C91 generator temperature sensor connector. |
|
|
(b) Measure the resistance according to the value(s) in the table below. Standard Resistance:
HINT: Terminal No. 3 on the component side connector is empty. |
|
(c) Reconnect the C91 generator temperature sensor connector.
| NG |
|
|
|
8. |
CHECK HARNESS AND CONNECTOR (GENERATOR TEMPERATURE SENSOR - HYBRID VEHICLE CONTROL ECU) |
(a) Disconnect the C91 generator temperature sensor connector.
(b) Disconnect the A57 hybrid vehicle control ECU connector.
|
(c) Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open):
Standard Resistance (Check for Short):
|
|
(d) Reconnect the A57 hybrid vehicle control ECU connector.
(e) Reconnect the C91 generator temperature sensor connector.
| OK |
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|