Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM100000001MGZ6
Model Year Start: 2020 Model: Corolla Hatchback Prod Date Range: [09/2019 - 11/2022]
Title: M20A-FKS (COOLING): COOLING FAN MOTOR (w/o Cooling Fan ECU): INSTALLATION; 2020 - 2023 MY Corolla Corolla Hatchback [09/2019 - 11/2022]

INSTALLATION

PROCEDURE

1. INSTALL COOLING FAN MOTOR

(a) Install the cooling fan motor to the fan shroud with the 3 screws.

Torque:

3.9 N·m {40 kgf·cm, 35 in·lbf}

2. INSTALL FAN

NOTICE:

Do not reverse the position of the fan when installing them. Doing so may damage the parts.

(a) Install the fan to the cooling fan motor with the 3 screws.

Torque:

3.9 N·m {40 kgf·cm, 35 in·lbf}

3. INSTALL FAN WITH MOTOR ASSEMBLY

(a) Engage the 2 guides.

(b) Engage the 2 claws to install the fan with motor assembly to the radiator assembly.

NOTICE:

Do not damage the radiator assembly when installing the fan with motor assembly.

(c) Engage the 2 wire harness clamps.

*a

Lock Lever

(d) Connect the cooling fan motor connector.

(1) Connect the cooling fan motor connector and push down the lock lever to engage the claw as shown in the illustration.

NOTICE:

  • When connecting the cooling fan motor connector, make sure that the connecting parts of the cooling fan motor connector are free of dirt, water or other foreign matter.
  • Be sure to securely connect the cooling fan motor connector.

4. INSTALL NO. 2 RADIATOR AIR GUIDE

(a) Engage the 5 claws to install the No. 2 radiator air guide.

5. CONNECT NO. 2 RADIATOR HOSE

(a) Engage the clamp to connect the No. 2 radiator hose to the hose clamp.

6. CONNECT NO. 1 RADIATOR HOSE

(a) Engage the clamp to connect the No. 1 radiator hose to the hose clamp.

7. CONNECT NO. 2 WATER BY-PASS HOSE (for Fully Sealed Type)

(a) Engage the 5 clamps to connect the No. 2 water by-pass hose to the radiator assembly and fan shroud.

8. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

(a) Install the upper radiator support sub-assembly with the 5 bolts.

Torque:

12.5 N·m {127 kgf·cm, 9 ft·lbf}

(b) Engage the 3 clamps to connect the wire harness to the upper radiator support sub-assembly.

(c) Connect the horn connector.

(d) Engage the clamp to connect the hood lock control cable assembly to the upper radiator support sub-assembly.

9. INSTALL HOOD LOCK ASSEMBLY

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10. INSTALL INLET NO. 2 AIR CLEANER

(a) Install the inlet No. 2 air cleaner to the air cleaner case sub-assembly.

11. INSTALL INLET NO. 1 AIR CLEANER

(a) Install the inlet No. 1 air cleaner to the upper radiator support sub-assembly and inlet No. 2 air cleaner with the 4 bolts.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

12. INSTALL INLET NO. 3 AIR CLEANER

(a) Engage the claw.

(b) Install the inlet No. 3 air cleaner with the 2 clips.

13. INSTALL HEADLIGHT ASSEMBLY

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14. ADD ENGINE COOLANT (for Fully Sealed Type)

Click here 2020 - 2025 MY Corolla Corolla Hatchback [09/2019 -        ]; MAINTENANCE: M20A-FKS COOLANT: REPLACEMENT+

15. ADD ENGINE COOLANT (for Non-Fully Sealed Type)

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16. INSPECT FOR COOLANT LEAK (for Fully Sealed Type)

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17. INSPECT FOR COOLANT LEAK (for Non-Fully Sealed Type)

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18. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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