Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001I2LY
Model Year Start: 2020 Model: Corolla Prod Date Range: [03/2019 - 09/2022]
Title: 2ZR-FAE (LUBRICATION): OIL PUMP: INSTALLATION; 2020 - 2022 MY Corolla [03/2019 - 09/2022]

INSTALLATION

PROCEDURE

1. INSTALL OIL PUMP ASSEMBLY

(a) Install the oil pump assembly to the stiffening crankcase assembly with the 3 bolts.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

2. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

3. INSTALL NO. 2 CHAIN SUB-ASSEMBLY

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

4. INSTALL CRANKSHAFT TIMING SPROCKET

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

5. INSTALL NO. 1 CHAIN VIBRATION DAMPER

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

6. SET NO. 1 CYLINDER TO TDC / COMPRESSION

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

7. INSTALL CHAIN SUB-ASSEMBLY

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

8. INSTALL CHAIN TENSIONER SLIPPER

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

9. CHECK NO. 1 CYLINDER TO TDC / COMPRESSION

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

10. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

11. INSTALL TIMING CHAIN COVER OIL SEAL

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): FRONT CRANKSHAFT OIL SEAL: INSTALLATION+

12. INSTALL CRANKSHAFT PULLEY

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): FRONT CRANKSHAFT OIL SEAL: INSTALLATION+

13. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

14. INSTALL CYLINDER HEAD COVER GASKET

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

15. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REASSEMBLY+

16. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

Click here 2020 - 2022 MY Corolla [03/2019 - 09/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: INSTALLATION+

17. INSTALL NO. 1 VACUUM PUMP BRACKET

Click here 2020 - 2022 MY Corolla [03/2019 - 09/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: INSTALLATION+

18. INSTALL VACUUM PUMP ASSEMBLY

  • for TMC Made:

    Click here 2020 - 2022 MY Corolla [01/2019 - 09/2022]; BRAKE SYSTEM (OTHER): VACUUM PUMP (for TMC Made 2ZR-FAE): INSTALLATION+

  • for TMMMS Made:

    Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; BRAKE SYSTEM (OTHER): VACUUM PUMP (for TMMMS Made 2ZR-FAE): INSTALLATION+

19. INSTALL IGNITION COIL ASSEMBLY

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE CONTROL): IGNITION COIL AND SPARK PLUG: INSTALLATION+

20. INSTALL WATER INLET HOSE

Click here 2020 - 2022 MY Corolla [03/2019 - 09/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: INSTALLATION+

21. INSTALL WATER BY-PASS HOSE

Click here 2020 - 2022 MY Corolla [03/2019 - 09/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: INSTALLATION+

22. CONNECT NO. 3 WATER BY-PASS HOSE

Click here 2020 - 2022 MY Corolla [03/2019 - 09/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: INSTALLATION+

23. INSTALL VENTILATION HOSE

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (EMISSION CONTROL): PCV VALVE: INSTALLATION+

24. INSTALL EXHAUST MANIFOLD

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (INTAKE / EXHAUST): EXHAUST MANIFOLD: INSTALLATION+

25. INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (INTAKE / EXHAUST): EXHAUST MANIFOLD: INSTALLATION+

26. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (INTAKE / EXHAUST): EXHAUST MANIFOLD: INSTALLATION+

27. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

Click here 2020 - 2022 MY Corolla [03/2019 - 09/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: INSTALLATION+

28. INSTALL FUEL INJECTOR ASSEMBLY

Click here 2020 - 2022 MY Corolla [01/2019 - 09/2022]; 2ZR-FAE (FUEL): FUEL INJECTOR: INSTALLATION+

29. INSTALL INJECTOR VIBRATION INSULATOR

Click here 2020 - 2022 MY Corolla [01/2019 - 09/2022]; 2ZR-FAE (FUEL): FUEL INJECTOR: INSTALLATION+

30. INSTALL NO. 1 DELIVERY PIPE SPACER

Click here 2020 - 2022 MY Corolla [01/2019 - 09/2022]; 2ZR-FAE (FUEL): FUEL INJECTOR: INSTALLATION+

31. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

Click here 2020 - 2022 MY Corolla [01/2019 - 09/2022]; 2ZR-FAE (FUEL): FUEL INJECTOR: INSTALLATION+

32. CONNECT FUEL TUBE SUB-ASSEMBLY

Click here 2020 - 2022 MY Corolla [01/2019 - 09/2022]; 2ZR-FAE (FUEL): FUEL INJECTOR: INSTALLATION+

33. INSTALL INTAKE MANIFOLD

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (INTAKE / EXHAUST): INTAKE MANIFOLD: INSTALLATION+

34. INSTALL PURGE VALVE (PURGE VSV)

Click here 2020 - 2022 MY Corolla [03/2019 - 09/2022]; 2ZR-FAE (ENGINE CONTROL): CONTINUOUSLY VARIABLE VALVE LIFT CONTROLLER: INSTALLATION+

35. INSTALL THROTTLE BODY GASKET

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE CONTROL): THROTTLE BODY: INSTALLATION+

36. INSTALL THROTTLE BODY ASSEMBLY

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE CONTROL): THROTTLE BODY: INSTALLATION+

37. INSTALL ENGINE HANGERS

Click here 2020 - 2022 MY Corolla [03/2019 - 09/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

38. REMOVE ENGINE FROM ENGINE STAND

Click here 2020 - 2022 MY Corolla [03/2019 - 09/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION