Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM100000001I1IX
Model Year Start: 2020 Model: Corolla Prod Date Range: [03/2019 - 09/2022]
Title: 2ZR-FAE (ENGINE MECHANICAL): CAMSHAFT: REMOVAL; 2020 - 2022 MY Corolla [03/2019 - 09/2022]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during camshaft removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link
*1: w/ Smart Key System

*2: w/o Smart Key System

Battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane Control System

2019 - 2022 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 09/2022]; PRE-COLLISION: PRE-COLLISION SYSTEM (for Gasoline Model): INITIALIZATION

Pre-collision System

Lighting System (w/ AFS)(EXT)

Replacement of ECM

Vehicle Identification Number (VIN) registration

MIL comes on

2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE CONTROL): SFI SYSTEM: REGISTRATION

ECU communication ID registration (Immobiliser system)

Engine start function

2020 MY Corolla Corolla Hatchback GR Corolla [01/2019 - 09/2019]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION 2020 MY Corolla Corolla Hatchback GR Corolla [09/2019 - 04/2020]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION 2021 - 2022 MY Corolla Corolla Hatchback GR Corolla [04/2020 - 09/2022]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

  1. Reset memory
  2. Deceleration sensor zero point calibration
  3. CVT oil pressure calibration
  • Large shift shock
  • Deterioration of fuel efficiency

2020 - 2023 MY Corolla Corolla Hatchback [01/2019 - 11/2022]; K313 (CVT): CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: INITIALIZATION

Replacement of ECM*1

Code registration (Smart Key System (for Gasoline Model, Start Function))
  • Wireless Door Lock Control System (for Gasoline Model with Smart Key System)
  • Smart Key System (for Gasoline Model, Entry Function)
  • Smart Key System (for Gasoline Model, Start Function)
  • Steering lock function

2020 MY Corolla Corolla Hatchback GR Corolla [01/2019 - 09/2019]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION 2020 MY Corolla Corolla Hatchback GR Corolla [09/2019 - 04/2020]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION 2021 - 2022 MY Corolla Corolla Hatchback GR Corolla [04/2020 - 09/2022]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

Replacement of ECM*2

Code registration (Immobiliser system)

Engine start

2020 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 09/2019]; THEFT DETERRENT / KEYLESS ENTRY: IMMOBILISER SYSTEM (w/o Smart Key System): REGISTRATION 2020 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2019 - 04/2020]; THEFT DETERRENT / KEYLESS ENTRY: IMMOBILISER SYSTEM (w/o Smart Key System): REGISTRATION 2021 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [04/2020 - 09/2022]; THEFT DETERRENT / KEYLESS ENTRY: IMMOBILISER SYSTEM (w/o Smart Key System): REGISTRATION

  • Replacement of throttle body assembly
  • Replacement of engine assembly
  • Replacement of camshaft timing gear assembly
  • Replacement of camshaft timing exhaust gear assembly
  • Replacement of fuel injector assembly
  • Replacement of ignition coil assembly
  • Gas leak from exhaust system is repaired
  • Replacement of continuously variable valve lift controller assembly

Inspection After Repair
  • Poor idle, etc.
  • Engine start function, etc.

2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement)

Perform headlight ECU sub-assembly LH initialization

Lighting system (w/ AFS)(EXT)

2019 - 2021 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 06/2021]; LIGHTING (EXT): LIGHTING SYSTEM (for Gasoline Model with AFS): INITIALIZATION 2022 MY Corolla Corolla Hatchback GR Corolla [06/2021 - 09/2022]; LIGHTING (EXT): LIGHTING SYSTEM (for Gasoline Model with AFS): INITIALIZATION

Front wheel alignment adjustment
  1. Perform "Reset Memory".
  2. Perform acceleration sensor zero point calibration and store system information memorization.
  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

w/ Electric Parking Brake System: 2019 - 2022 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 09/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model with Electric Parking Brake System): UTILITY

w/o Electric Parking Brake System: 2020 - 2022 MY Corolla Corolla Hatchback GR Corolla [03/2019 - 09/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model without Electric Parking Brake System): UTILITY

CVT fluid

ATF thermal degradation estimate reset

The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly

2020 - 2023 MY Corolla Corolla Hatchback [01/2019 - 11/2022]; K313 (CVT): CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: INITIALIZATION for K313

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) battery terminal. (for Navigation System and Audio and Visual System (for Gasoline Model))

PROCEDURE

1. REMOVE CHAIN SUB-ASSEMBLY

Click here 2020 - 2022 MY Corolla [03/2019 - 09/2022]; 2ZR-FAE (LUBRICATION): OIL PUMP: REMOVAL

2. INSPECT CAMSHAFT TIMING GEAR ASSEMBLY

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

3. INSPECT CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

4. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

5. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

6. REMOVE VALVE ROCKER ARM LOST MOTION DAMPER SUB-ASSEMBLY

(a) Remove the 8 bolts and 4 valve rocker arm lost motion damper sub-assemblies.

NOTICE:

  • Make sure the camshaft housing sub-assembly is installed to the cylinder head sub-assembly when removing or installing a valve rocker arm lost motion damper sub-assembly.
  • If a valve rocker arm lost motion damper sub-assembly is removed, do not remove the camshaft housing sub-assembly.
  • Do not remove the shims. If a shim is removed, replace the camshaft housing sub-assembly as engine malfunctions may result from irregular valve timing.

*a

Shim

7. INSTALL VALVE ROCKER ARM LOST MOTION DAMPER SUB-ASSEMBLY

(a) Install the 4 valve rocker arm lost motion damper sub-assemblies with the 8 bolts. Uniformly tighten the bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

*a

Hole for Engine Oil

(b) Add engine oil into the hole for engine oil.

8. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

NOTICE:

  • The camshaft housing sub-assembly is replaced with an assembled unit that includes the camshaft housing, camshafts, camshaft bearing caps, valve rocker shaft, continuously variable valve lift controller assembly and valve rocker arm lost motion damper sub-assembly. If disassembled, replace the camshaft housing sub-assembly.
  • The camshafts cannot be replaced by themselves.

    *1

    Camshaft Housing Sub-assembly

    *2

    Continuously Variable Valve Lift Controller Assembly

    *a

    Set of parts that are replaced together

    -

    -

(a) Uniformly loosen and remove the 17 bearing cap bolts in the order shown in the illustration.

NOTICE:

Uniformly loosen the bearing cap bolts while keeping the camshaft housing level.

(b) Using a screwdriver, remove the camshaft housing sub-assembly by prying between the cylinder head sub-assembly and camshaft housing sub-assembly.

NOTICE:

Be careful not to damage the contact surfaces of the cylinder head sub-assembly and camshaft housing sub-assembly.

HINT:

Tape the screwdriver tip before use.

*a

Protective Tape

9. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

10. REMOVE VALVE LASH ADJUSTER ASSEMBLY

Click here 2020 - 2023 MY Corolla [03/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

11. INSPECT NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: INSPECTION+

12. INSPECT VALVE LASH ADJUSTER ASSEMBLY

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: INSPECTION+