Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM100000001HZD1
Model Year Start: 2020 Model: Corolla Hatchback Prod Date Range: [03/2019 - 09/2022]
Title: CLUTCH: CLUTCH UNIT (for EG60): REMOVAL; 2020 - 2022 MY Corolla Corolla Hatchback [03/2019 - 09/2022]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during clutch unit removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link
*1: for Hatchback

*2: If the vehicle height has changed due to suspension or tire replacement.

*3: w/ Smart Key System

*4: w/o Smart Key System

Disconnect cable from negative battery terminal

Perform steering sensor zero point calibration

Lane Control System (for Gasoline Model)

2019 - 2022 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 09/2022]; PRE-COLLISION: PRE-COLLISION SYSTEM (for Gasoline Model): INITIALIZATION

Pre-collision System (for Gasoline Model)

Lighting System (w/ AFS)(EXT)

Initialize back door lock*1

Power Door Lock Control System (for Hatchback, Gasoline Model)

2019 - 2022 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 09/2022]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM (for Hatchback, Gasoline Model): INITIALIZATION

Replacement of ECM

Vehicle Identification Number (VIN) registration

MIL comes on

2019 - 2025 MY Corolla Corolla Hatchback [06/2018 -        ]; M20A-FKS (ENGINE CONTROL): SFI SYSTEM: REGISTRATION

ECU communication ID registration (Immobiliser system)

Engine start function

2020 MY Corolla Corolla Hatchback GR Corolla [01/2019 - 09/2019]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION 2020 MY Corolla Corolla Hatchback GR Corolla [09/2019 - 04/2020]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION 2021 - 2022 MY Corolla Corolla Hatchback GR Corolla [04/2020 - 09/2022]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

Gas leak from exhaust system is repaired

Inspection after repair
  • Poor idle, etc.
  • Engine start function, etc.

2019 - 2020 MY Corolla Corolla Hatchback [06/2018 - 09/2019]; M20A-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION 2020 MY Corolla Corolla Hatchback [09/2019 - 04/2020]; M20A-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION 2021 - 2023 MY Corolla Corolla Hatchback [04/2020 - 11/2022]; M20A-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

Replacement of ECM*3

Code registration (Smart Key System (for Start Function))
  • Wireless Door Lock Control System
  • Smart Key System (for Entry Function)
  • Smart Key System (for Start Function)
  • Steering lock function

2020 MY Corolla Corolla Hatchback GR Corolla [01/2019 - 09/2019]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION 2020 MY Corolla Corolla Hatchback GR Corolla [09/2019 - 04/2020]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION 2021 - 2022 MY Corolla Corolla Hatchback GR Corolla [04/2020 - 09/2022]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

Replacement of ECM*4

Code registration (Immobiliser system)

Engine start

2020 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 09/2019]; THEFT DETERRENT / KEYLESS ENTRY: IMMOBILISER SYSTEM (w/o Smart Key System): REGISTRATION 2020 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2019 - 04/2020]; THEFT DETERRENT / KEYLESS ENTRY: IMMOBILISER SYSTEM (w/o Smart Key System): REGISTRATION 2021 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [04/2020 - 09/2022]; THEFT DETERRENT / KEYLESS ENTRY: IMMOBILISER SYSTEM (w/o Smart Key System): REGISTRATION

Suspension, tires, etc.*2

Perform headlight ECU sub-assembly LH initialization

Lighting system (w/ AFS)(EXT)

2019 - 2021 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 06/2021]; LIGHTING (EXT): LIGHTING SYSTEM (for Gasoline Model with AFS): INITIALIZATION 2022 MY Corolla Corolla Hatchback GR Corolla [06/2021 - 09/2022]; LIGHTING (EXT): LIGHTING SYSTEM (for Gasoline Model with AFS): INITIALIZATION

Front wheel alignment adjustment
  • Perform "Reset Memory"
  • Perform acceleration sensor zero point calibration and store system information memorization
  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

w/ Electric Parking Brake System:

2019 - 2022 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 09/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model with Electric Parking Brake System): UTILITY

w/o Electric Parking Brake System:

2020 - 2022 MY Corolla Corolla Hatchback GR Corolla [03/2019 - 09/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model without Electric Parking Brake System): UTILITY

CAUTION:

  • To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.
  • Because the manual transaxle assembly is extremely heavy, make sure to follow the work procedures described in the repair manual.

    *a

    Heavy object exceeding the capacity of the transmission jack
  • If work is not performed according to the procedures described in the repair manual, there is a danger that the transmission jack could drop and components could fall down.

NOTICE:

  • After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) battery terminal. (for Navigation System and Audio and Visual System (for Gasoline Model))
  • When the manual transaxle assembly is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts. Removal of the manual transaxle assembly allows the compressed clutch release cylinder with bearing assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release cylinder with bearing assembly, possibly causing clutch fluid leaks.

PROCEDURE

1. REMOVE MANUAL TRANSAXLE ASSEMBLY

Click here 2020 - 2021 MY Corolla Corolla Hatchback [03/2019 - 06/2021]; EG60 (MANUAL TRANSMISSION / TRANSAXLE): MANUAL TRANSAXLE ASSEMBLY: REMOVAL 2022 MY Corolla Corolla Hatchback [06/2021 - 09/2022]; EG60 (MANUAL TRANSMISSION / TRANSAXLE): MANUAL TRANSAXLE ASSEMBLY: REMOVAL

2. REMOVE BLEEDER TO FLEXIBLE HOSE TUBE

(a) Using a 10 mm union nut wrench, disconnect the bleeder to flexible hose tube from the clutch release bleeder sub-assembly.

(b) Remove the bolt and bleeder to flexible hose tube from the manual transaxle assembly.

(c) Remove the clamp from the bleeder to flexible hose tube.

3. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY

(a) Using a screwdriver, pull out the clip of the adapter.

*a

Adapter

(b) Remove the 2 bolts.

(c) Disconnect the adapter from the clutch release cylinder with bearing assembly to bleeder tube.

*1

Clutch Release Cylinder with Bearing Assembly To Bleeder Tube

*a

Adapter

(d) Push the clip into the adapter.

*a

Adapter

(e) Remove the clutch release cylinder with bearing assembly from the manual transaxle assembly.

4. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY TO BLEEDER TUBE

(a) Using a 10 mm union nut wrench, disconnect the clutch release cylinder with bearing assembly to bleeder tube from the clutch release bleeder sub-assembly.

(b) Remove the bolt and clutch release cylinder with bearing assembly to bleeder tube from the manual transaxle assembly.

(c) Remove the clamp from the clutch release cylinder with bearing assembly to bleeder tube.

5. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

(a) Remove the bolt and clutch release bleeder sub-assembly from the manual transaxle assembly.

6. REMOVE CLUTCH COVER ASSEMBLY

*a

Matchmark

(a) Put matchmarks on the clutch cover assembly and the flywheel sub-assembly.

(b) Loosen each bolt 180° at a time until the spring tension is released.

(c) Remove the 6 bolts and pull off the clutch cover assembly.

NOTICE:

Do not drop the clutch disc assembly.

7. REMOVE CLUTCH DISC ASSEMBLY

NOTICE:

Keep the lined part of the clutch disc assembly, the pressure plate, and the surface of the flywheel sub-assembly away from oil and foreign matter.