Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM100000001HBFU |
Model Year Start: 2020 |
Model: Corolla |
Prod Date Range: [01/2019 - 11/2022] |
Title: 2ZR-FAE (COOLING): COOLING FAN MOTOR: INSTALLATION; 2020 - 2023 MY Corolla [01/2019 - 11/2022] |
INSTALLATION
PROCEDURE
1. INSTALL COOLING FAN MOTOR
(a) Install the cooling fan motor to the fan shroud with the 3 screws.
Torque:
3.9 N·m {40 kgf·cm, 35 in·lbf}
(b) Connect the cooling fan motor connector.
(c) Engage the 2 clamps to connect the wire harness to the fan shroud.
2. INSTALL FAN
(a) Install the fan with the nut.
Torque:
6.3 N·m {64 kgf·cm, 56 in·lbf}
3. INSTALL FAN WITH MOTOR ASSEMBLY
(a) Engage the 2 guides.
(b) Engage the 2 claws to install the fan with motor assembly to the radiator assembly.
NOTICE:
Do not damage the radiator assembly when installing the fan with motor assembly.
(c) Engage the wire harness clamp to the fan shroud.
(d) Connect the cooling fan ECU connector.
4. INSTALL NO. 2 RADIATOR AIR GUIDE
(a) Engage the 4 claws to install the No. 2 radiator air guide.
5. CONNECT NO. 3 RADIATOR HOSE
(a) Connect the No. 3 radiator hose to the fan shroud with the 2 bolts.
Torque:
5.0 N·m {51 kgf·cm, 44 in·lbf}
6. CONNECT NO. 2 RADIATOR HOSE
(a) Engage the clamp to connect the No. 2 radiator hose to the hose clamp.
7. CONNECT NO. 3 WATER BY-PASS HOSE
(a) Engage the 4 clamps to connect the No. 3 water by-pass hose to the fan shroud.
8. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
(a) Install the upper radiator support sub-assembly with the 5 bolts.
Torque:
12.5 N·m {127 kgf·cm, 9 ft·lbf}
(b) Engage the 3 clamps to connect the wire harness to the upper radiator support sub-assembly.
(c) Connect the 2 horn connector.
(d) Engage the clamp to connect the hood lock control cable assembly to the upper radiator support sub-assembly.
9. INSTALL HOOD LOCK ASSEMBLY
Click here
10. INSTALL INLET NO. 2 AIR CLEANER
(a) Install the inlet No. 2 air cleaner to the air cleaner case sub-assembly.
11. INSTALL INLET NO. 1 AIR CLEANER
(a) Install the inlet No. 1 air cleaner to the upper radiator support sub-assembly and inlet No. 2 air cleaner with the 4 bolts.
Torque:
4.0 N·m {41 kgf·cm, 35 in·lbf}
12. INSTALL INLET NO. 3 AIR CLEANER
(a) Engage the claw.
(b) Install the inlet No. 3 air cleaner with the 2 clips.
13. INSTALL HEADLIGHT ASSEMBLY
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14. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
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