Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001HBFT
Model Year Start: 2020 Model: Corolla Prod Date Range: [01/2019 - 09/2022]
Title: 2ZR-FAE (COOLING): COOLING FAN MOTOR: REMOVAL; 2020 - 2022 MY Corolla [01/2019 - 09/2022]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during cooling fan motor removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Headlight ECU sub-assembly LH

  • Synchronize the vehicle information
  • Perform headlight ECU sub-assembly LH initialization

Lighting system (w/ AFS)(EXT)

2019 - 2021 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 06/2021]; LIGHTING (EXT): LIGHTING SYSTEM (for Gasoline Model with AFS): INITIALIZATION 2022 MY Corolla Corolla Hatchback GR Corolla [06/2021 - 09/2022]; LIGHTING (EXT): LIGHTING SYSTEM (for Gasoline Model with AFS): INITIALIZATION

PROCEDURE

1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here 2020 MY Corolla [01/2019 - 03/2019]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2020 - 2022 MY Corolla [03/2019 - 09/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

2. REMOVE HEADLIGHT ASSEMBLY

Click here 2020 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 09/2022]; LIGHTING (EXT): HEADLIGHT ASSEMBLY: REMOVAL

3. REMOVE INLET NO. 3 AIR CLEANER

(a) Remove the 2 clips.

(b) Disengage the claw to remove the inlet No. 3 air cleaner.

4. REMOVE INLET NO. 1 AIR CLEANER

(a) Remove the 4 bolts and inlet No. 1 air cleaner from the upper radiator support sub-assembly and inlet No. 2 air cleaner.

5. REMOVE INLET NO. 2 AIR CLEANER

(a) Remove the inlet No. 2 air cleaner from the air cleaner case sub-assembly.

6. REMOVE HOOD LOCK ASSEMBLY

Click here 2020 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 09/2022]; DOOR / HATCH: HOOD LOCK CONTROL CABLE ASSEMBLY: REMOVAL+

7. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

(a) Disengage the clamp to disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

(b) Disconnect the 2 horn connectors.

(c) Disengage the 3 clamps to disconnect the wire harness from the upper radiator support sub-assembly.

(d) Remove the 5 bolts and upper radiator support sub-assembly.

8. DISCONNECT NO. 3 WATER BY-PASS HOSE

(a) Disengage the 4 clamps to disconnect the No. 3 water by-pass hose from the fan shroud.

9. DISCONNECT NO. 2 RADIATOR HOSE

(a) Disengage the clamp and disconnect the No. 2 radiator hose from the hose clamp.

10. DISCONNECT NO. 3 RADIATOR HOSE

(a) Remove the 2 bolts to disconnect the No. 3 radiator hose from the fan shroud.

11. REMOVE NO. 2 RADIATOR AIR GUIDE

(a) Disengage the 4 claws to remove the No. 2 radiator air guide.

12. REMOVE FAN WITH MOTOR ASSEMBLY

(a) Disconnect the cooling fan ECU connector.

(b) Disengage the wire harness clamp from the fan shroud.

(c) Disengage the 2 claws.

(d) Disengage the 2 guides to remove the fan with motor assembly from the radiator assembly.

NOTICE:

Do not damage the radiator assembly when removing the fan with motor assembly.

13. REMOVE FAN

(a) Remove the nut and fan.

14. REMOVE COOLING FAN MOTOR

(a) Disengage the 2 clamps to disconnect the wire harness from the fan shroud.

(b) Disconnect the cooling fan motor connector.

(c) Remove the 3 screws and cooling fan motor from the fan shroud.

15. INSTALL RADIATOR ASSEMBLY