| Last Modified: 05-13-2024 | 6.11:8.1.0 | Doc ID: RM100000001GYO8 |
| Model Year Start: 2020 | Model: GR Corolla | Prod Date Range: [01/2019 - 03/2019] |
| Title: EXTERIOR PANELS / TRIM: FRONT BUMPER (for Sedan with Illumination): DISASSEMBLY; 2020 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 03/2019] | ||
DISASSEMBLY
PROCEDURE
1. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET
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(a) Remove the 2 screws. |
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(b) Disengage the 2 claws and guide as shown in the illustration to remove the front bumper extension mounting bracket.
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Remove in this Direction |
2. REMOVE NO. 3 RADIATOR TO SUPPORT SEAL
(a) Disengage the claw and guide to remove the No. 3 radiator to support seal as shown in the illustration.
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Remove in this Direction |
3. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL
HINT:
Use the same procedure as for the No. 3 radiator to support seal.
4. REMOVE INNER RADIATOR GRILLE
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(a) Disengage the 2 guides. |
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(b) Remove the 2 screws and 4 clips.
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Screw |
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Clip |
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(c) Remove the 5 screws. |
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(d) Disengage the 11 claws to remove the inner radiator grille.
5. REMOVE HOOD TO FRONT END PANEL SEAL
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(a) Disengage the 9 clips to remove the hood to front end panel seal. |
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6. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY
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![2020 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 09/2022]; CRUISE CONTROL: MILLIMETER WAVE RADAR SENSOR: REMOVAL+](/t3Portal/stylegraphics/info.gif)
7. REMOVE FRONT BUMPER INNER BRACKET
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(a) Remove the 4 screws. |
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(b) Disengage the 2 guides to remove the front bumper inner bracket.
8. REMOVE RADIATOR GRILLE GARNISH
(a) Disengage the 4 claws to remove the radiator grille garnish as shown in the illustration.
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Remove in this Direction |
9. REMOVE FRONT BUMPER HOLE COVER LH
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(a) Disengage the 3 claws. |
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(b) Disengage the hook to remove the front bumper hole cover LH.
10. REMOVE LOWER RADIATOR GRILLE
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(a) Remove the 7 screws. |
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(b) Disengage the 12 claws and remove the lower radiator grille.
11. REMOVE LED ILLUMINATION LIGHT LH
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12. REMOVE LED ILLUMINATION LIGHT RH
HINT:
Use the same procedure as for the LH side.
13. REMOVE FOG LIGHT COVER LH
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(a) Disengage the 6 claws to remove the fog light cover LH. |
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14. REMOVE FOG LIGHT COVER RH
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(a) Disengage the 7 claws to remove the fog light cover RH. |
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15. REMOVE FRONT BUMPER EXTENSION LH
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(a) Remove the screw. |
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(b) Disengage the 7 claws to remove the front bumper extension LH. |
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16. REMOVE FRONT BUMPER EXTENSION RH
HINT:
Use the same procedure as for the LH side.
17. REMOVE FRONT BUMPER PAD
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(a) Remove the front bumper pad. HINT: Use the same procedure for the RH side and LH side. |
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18. REMOVE RADIATOR GRILLE (OR FRONT PANEL) EMBLEM
HINT:
When removing the radiator grille (or front panel) emblem, heat the front bumper cover and radiator grille (or front panel) emblem using a heat light.
Heating Temperature
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Item |
Temperature |
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Front Bumper Cover |
20 to 30°C (68 to 86°F) |
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Radiator Grille (or Front Panel) Emblem |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
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*a |
Heated Part |
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*b |
Heat Light |
NOTICE:
Do not heat the front bumper cover and radiator grille (or front panel) emblem excessively.
(a) Apply protective tape around the radiator grille (or front panel) emblem as shown in the illustration.
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Protective Tape |
(b) Using a moulding remover, separate the double-sided tape and disengage the 2 pins to remove the radiator grille (or front panel) emblem.
NOTICE:
Be careful not to damage the front bumper cover.
19. REMOVE PIN HOLD CLIP
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20. REMOVE FRONT FENDER LINER RETAINER
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21. REMOVE FRONT BUMPER SIDE SUPPORT LH
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(a) Remove the bolt. |
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(b) Disengage the clip and claw as shown in the illustration to remove the front bumper side support LH.
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Remove in this Direction (1) |
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Remove in this Direction (2) |
22. REMOVE FRONT BUMPER SIDE SUPPORT RH
HINT:
Use the same procedure as for the LH side.
23. REMOVE NO. 2 LOWER FRONT BUMPER RETAINER
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(a) Disengage the claw to remove the No. 2 lower front bumper retainer. |
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24. REMOVE FRONT BUMPER ENERGY ABSORBER
(a) Disengage the 4 guides as shown in the illustration to remove the front bumper energy absorber.
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Remove in this Direction |
25. REMOVE FRONT BUMPER REINFORCEMENT
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(a) Disengage the 2 clamps. |
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(b) Remove the clip.
(c) Remove the 8 bolts.
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Remove in this Direction |
(d) Disengage the guide as shown in the illustration to remove the front bumper reinforcement.
26. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH
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(a) Disengage the 3 clamps. |
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(b) Remove the 4 bolts and front side member bracket sub-assembly LH as shown in the illustration.
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Remove in this Direction |
27. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH
(a) Remove the 4 bolts and front side member bracket sub-assembly RH as shown in the illustration.
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Remove in this Direction |
28. REMOVE LOWER FRONT BUMPER ABSORBER
(a) Disengage the 2 guides as shown in the illustration to remove the lower front bumper absorber.
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Remove in this Direction |
29. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT
(a) Remove the 2 nuts and No. 2 front bumper reinforcement as shown in the illustration.
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Remove in this Direction |
30. REMOVE FRONT BUMPER BRACKET LH
(a) Remove the 4 bolts and front bumper bracket LH as shown in the illustration.
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Remove in this Direction |
31. REMOVE FRONT BUMPER BRACKET RH
HINT:
Use the same procedure as for the LH side.
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