Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001GY04
Model Year Start: 2020 Model: GR Corolla Prod Date Range: [01/2019 - 06/2021]
Title: INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION; 2020 - 2021 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 06/2021]

INSTALLATION

PROCEDURE

1. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

(a) When installing a new instrument panel safety pad sub-assembly:

(1) Immediately before installing the instrument panel safety pad sub-assembly, twist and cut off the portion as shown in the illustration.

(b) Engage the 2 guides as shown in the illustration.

Install in this Direction

-

-

NOTICE:

  • Do not damage the instrument panel safety pad sub-assembly.
  • Do not allow the wire harnesses to interfere with the surrounding parts.

(c) Install the 2 bolts <B> and 8 screws <D>.

(d) Install the 3 clips.

(e) Install the instrument panel safety pad assembly with the 2 bolts <A>.

Torque:

Bolt <A> :

20 N·m {204 kgf·cm, 15 ft·lbf}

(f) Engage each clamp.

(g) Connect each connector.

(h) Install the bolts <C>.

Torque:

Bolt <C> :

10 N·m {102 kgf·cm, 7 ft·lbf}

(i) Engage the 2 claws to connect the cooler (room temp. sensor) thermistor.

2. CONNECT NO. 2 INSTRUMENT PANEL WIRE

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3. INSTALL UPPER INSTRUMENT PANEL ASSEMBLY

(a) Connect the connector.

(b) Engage the 3 guides and 9 clips as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

(c) Install the upper instrument panel assembly with the 2 clips.

4. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (w/ Stereo Component Amplifier)

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5. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL

(a) for 6 Speakers:

(1) Connect the connector.

(b) Engage the 2 guides, 2 clips and 2 claws as shown in the illustration to install the No. 1 instrument panel speaker panel.

Install in this Direction (1)

Install in this Direction (2)

6. INSTALL FRONT PILLAR GARNISH LH

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7. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH

(a) Engage the 2 clips as shown in the illustration to install the instrument cluster finish panel garnish.

Install in this Direction

8. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

(a) Engage the 5 clips as shown in the illustration to install the No. 2 instrument cluster finish panel garnish.

Install in this Direction

9. INSTALL COMBINATION METER ASSEMBLY

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10. INSTALL INSTRUMENT CLUSTER FINISH PANEL RETAINER

(a) Engage the 2 clips as shown in the illustration to install the instrument cluster finish panel retainer.

Install in this Direction

11. INSTALL CENTER NO. 2 INSTRUMENT CLUSTER FINISH PANEL

(a) w/ Power Switch:

(1) Connect the connector.

(b) Engage the 4 clips as shown in the illustration to install the center No. 2 instrument cluster finish panel.

Install in this Direction

12. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY

(a) Engage the guide and 6 clips to install the instrument cluster finish panel assembly.

13. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (w/ Stereo Component Amplifier)

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14. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL

(a) for 6 Speakers:

(1) Connect the connector.

(b) Engage the 2 guides, 2 clips and 2 claws as shown in the illustration to install the No. 2 instrument panel speaker panel.

Install in this Direction (1)

Install in this Direction (2)

15. INSTALL FRONT PILLAR GARNISH RH

HINT:

Use the same procedure as for the LH side.

16. INSTALL NO. 1 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY

(a) Engage the 9 clips as shown in the illustration to install the No. 1 instrument panel garnish sub-assembly.

Install in this Direction

17. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL

(a) Connect the connector.

(b) Engage the 4 clips and claw as shown in the illustration.

Install in this Direction

(c) Install the lower No. 2 instrument panel finish panel with the 5 screws <E>.

18. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

(a) With the glove compartment door assembly opened approximately 57° from its closed position, engage the 2 hinges horizontally.

*a

Open Approximately 57°

*b

Closed

Install in this Direction

NOTICE:

Engaging the hinges from the top will deform the hinges. Be sure to install the glove compartment door assembly horizontally.

(b) Slightly bend the stoppers (A) and (B) in the directions indicated by the arrows in the illustration and engage the stoppers to install the glove compartment door assembly.

*1

Glove Compartment Door Stopper Sub-assembly

*a

Stopper

Install in this Direction

(c) Engage the claw to connect the glove compartment door stopper sub-assembly.

19. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY

(a) Engage the 2 guides and 12 clips as shown in the illustration.

Install in this Direction

-

-

NOTICE:

Be careful not to deform or damage the narrow part of the instrument cluster finish panel garnish assembly during installation.

(b) Install the instrument cluster finish panel garnish assembly with the screw <E>.

20. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)

(a) Engage the 2 guides and 3 claws as shown in the illustration to install the No. 2 instrument panel under cover sub-assembly.

Install in this Direction (1)

Install in this Direction (2)

21. INSTALL NO. 2 INSTRUMENT SIDE PANEL

(a) Engage the 3 guides and 5 clips as shown in the illustration to install the No. 2 instrument side panel.

Install in this Direction (1)

Install in this Direction (2)

22. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

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23. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

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24. INSTALL FRONT DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

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25. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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26. INSTALL UPPER INSTRUMENT PANEL METER ORNAMENT

(a) Engage the 2 guides and 4 clips as shown in the illustration to install the upper instrument panel meter ornament.

Install in this Direction

27. INSTALL RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET

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28. INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY

(a) Connect the connector.

(b) Engage the 5 clips as shown in the illustration to install the center instrument panel register assembly.

Install in this Direction

29. INSTALL AIR CONDITIONING CONTROL ASSEMBLY

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30. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

(a) Engage the 2 guides and 4 clips as shown in the illustration to install the center instrument cluster finish panel sub-assembly.

Install in this Direction

31. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

(a) Engage the 5 clips and 2 claws as shown in the illustration to install the instrument panel finish panel sub-assembly.

Install in this Direction

32. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL

(a) Connect each connector.

(b) Engage the clamp.

(c) Engage the 4 clips and 4 claws as shown in the illustration to install the lower instrument panel finish panel.

Install in this Direction

33. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

(a) Engage the 2 guides and claw to connect the hood lock control lever sub-assembly.

34. INSTALL NO. 1 INSTRUMENT SIDE PANEL

(a) Engage the 3 guides and 5 clips as shown in the illustration to install the No. 1 instrument side panel.

Install in this Direction (1)

Install in this Direction (2)

35. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

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36. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH

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37. INSTALL FRONT DOOR SCUFF PLATE LH

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38. INSTALL CONSOLE BOX ASSEMBLY

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39. INSTALL TURN SIGNAL SWITCH

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40. INSTALL WINDSHIELD WIPER SWITCH ASSEMBLY

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41. INSTALL UPPER STEERING COLUMN COVER

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42. INSTALL LOWER STEERING COLUMN COVER SUB-ASSEMBLY

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43. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

44. INSPECT AND ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY

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45. INSTALL STEERING WHEEL ASSEMBLY

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46. CHECK STEERING WHEEL CENTER POINT

47. INSTALL HORN BUTTON ASSEMBLY

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