CLUTCH: CLUTCH PEDAL: REMOVAL; 2020 MY Corolla Corolla Hatchback GR Corolla [01/2019

Last Modified: 05-13-2024	6.11:8.1.0	Doc ID: RM100000001GV60
Model Year Start: 2020	Model: GR Corolla	Prod Date Range: [01/2019 - 03/2019]
Title: CLUTCH: CLUTCH PEDAL: REMOVAL; 2020 MY Corolla Corolla Hatchback GR Corolla [01/2019 - 03/2019]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during clutch pedal sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function When Necessary Procedures are not Performed
*1: for Hatchback
Disconnect cable from negative battery terminal	Perform steering sensor zero point calibration	Lane Control System (for Gasoline Model)
		Pre-collision System (for Gasoline Model)
		Lighting System (w/ AFS)(EXT)
	Initialize back door lock*1	Power Door Lock Control System (for Hatchback, Gasoline Model)

CAUTION:

Be sure to read Precaution thoroughly before servicing.

Click here

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) battery terminal. (for Audio and Visual System (for Gasoline Model))
After the engine switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) battery terminal. (for Navigation System)

PROCEDURE

1. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

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2. DISCONNECT CLUTCH MASTER CYLINDER ASSEMBLY

(a) Remove the clip from the clevis pin.

*A	for Hatchback
*B	for Sedan

(b) Remove the clevis pin to disconnect the clutch master cylinder assembly from the clutch pedal sub-assembly.

3. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY (w/ Clutch Pedal Stroke Sensor Assembly)

(a) Disconnect the clutch pedal stroke sensor assembly connector.

*a	Clutch Pedal Stroke Sensor Assembly Connector
*b	Clutch Switch Start Assembly Connector

(b) Disconnect the clutch start switch assembly connector.

(d) Remove the 2 bolts and No. 4 instrument panel bracket from the clutch pedal support assembly and instrument panel reinforcement assembly.

(e) Remove the 2 nuts and clutch pedal support assembly from the vehicle body.

(f) Remove the clip nut from the clutch pedal bracket sub-assembly.

4. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY (w/o Clutch Pedal Stroke Sensor Assembly)

(a) Disconnect the clutch switch assembly connector.

*a	Clutch Switch Assembly Connector
*b	Clutch Start Switch Assembly Connector

(b) Disconnect the clutch start switch assembly connector.

(d) Remove the 2 bolts and No. 4 instrument panel bracket from the clutch pedal support assembly and instrument panel reinforcement assembly.

(e) Remove the 2 nuts and clutch pedal support assembly from the vehicle body.

(f) Remove the clip nut from the clutch pedal bracket sub-assembly.

5. REMOVE CLUTCH SWITCH ASSEMBLY (w/o Clutch Pedal Stroke Sensor Assembly)

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6. REMOVE CLUTCH START SWITCH ASSEMBLY

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7. REMOVE CLUTCH PEDAL STROKE SENSOR ASSEMBLY (w/ Clutch Pedal Stroke Sensor Assembly)

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8. REMOVE CLUTCH PEDAL SPRING

(a) Move the clutch pedal sub-assembly to the full stroke position.

*A	w/ Clutch Pedal Stroke Sensor Assembly
*B	w/o Clutch Pedal Stroke Sensor Assembly

(b) Remove the clutch pedal spring from the clutch pedal sub-assembly and clutch pedal bracket sub-assembly.

9. REMOVE CLUTCH PEDAL SUB-ASSEMBLY

(a) Mount the clutch pedal sub-assembly in a soft jaw vise.

NOTICE:

Be careful not to damage the clutch pedal sub-assembly in the vise.

(b) Remove the bolt, nut, clutch pedal sub-assembly and clutch pedal bracket sub-assembly from the clutch pedal support sub-assembly.

*A	w/ Clutch Pedal Stroke Sensor Assembly
*B	w/o Clutch Pedal Stroke Sensor Assembly
*1	Clutch Pedal Bracket Sub-assembly
*2	Clutch Pedal Sub-assembly

10. REMOVE CLUTCH PEDAL SPRING HOLDER

(a) Remove the clutch pedal spring holder from the clutch pedal bracket sub-assembly.

11. REMOVE CLUTCH PEDAL TURNOVER BUSHING

(a) Remove the clutch pedal turnover bushing from the clutch pedal sub-assembly.

*A	w/ Clutch Pedal Stroke Sensor Assembly
*B	w/o Clutch Pedal Stroke Sensor Assembly

12. REMOVE CLUTCH PEDAL SHAFT COLLAR

(a) Remove the 2 clutch pedal bushings and clutch pedal shaft collar from the clutch pedal sub-assembly.

*A	w/ Clutch Pedal Stroke Sensor Assembly
*B	w/o Clutch Pedal Stroke Sensor Assembly

13. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING

(a) Using SST and a hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.

SST: 09201-01055

SST: 09950-70010

09951-07100

*A	w/ Clutch Pedal Stroke Sensor Assembly
*B	w/o Clutch Pedal Stroke Sensor Assembly
*1	Clutch Master Cylinder Push Rod Clevis Bushing

14. REMOVE CLUTCH PEDAL PAD

(a) Remove the clutch pedal pad from the clutch pedal sub-assembly.