Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001GOQJ
Model Year Start: 2020 Model: Corolla Prod Date Range: [01/2019 - 09/2022]
Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL (for HV Model): INSTALLATION; 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]

INSTALLATION

PROCEDURE

1. INSTALL BRAKE PEDAL PAD

(a) Install the brake pedal pad to the brake pedal support assembly.

HINT:

Installation is easier after applying a small amount of soapy water.

2. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

(a) Engage the 2 claws to install the stop light switch mounting adjuster.

3. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the nut to the brake pedal support assembly.

(b) Temporarily install the brake pedal support assembly with 2 new clips.

Nut

Clip

(c) Install the 4 nuts.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

NOTICE:

Tighten the nuts in the order shown in the illustration.

(d) Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

Torque:

23.6 N·m {241 kgf·cm, 17 ft·lbf}

(e) Engage the clamp to install the wire harness to the brake pedal support assembly.

4. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.

Lithium soap base glycol grease

(b) Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

NOTICE:

Be sure to install the push rod pin in the correct direction.

5. INSTALL BRAKE PEDAL RETURN SPRING

(a) Install the brake pedal return spring to the brake pedal support assembly and push rod pin as shown in the illustration.

Front

6. INSTALL STOP LIGHT SWITCH ASSEMBLY

Click here 2020 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: INSTALLATION+

7. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

Click here 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE PEDAL STROKE SENSOR (for HV Model): INSTALLATION+

8. INSPECT AND ADJUST BRAKE PEDAL

Click here 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (for HV Model): ADJUSTMENT

9. INSTALL NO. 1 AIR DUCT

Click here 2020 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 09/2019]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: INSTALLATION+ 2020 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2019 - 09/2022]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: INSTALLATION+

10. INSTALL FRONT NO. 1 CONSOLE BOX INSERT

Click here 2020 - 2022 MY Corolla Corolla Hatchback Corolla HV [01/2019 - 09/2022]; INTERIOR PANELS / TRIM: FRONT CONSOLE BOX (except G16E-GTS): INSTALLATION+

11. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

Click here 2020 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 03/2019]; SUPPLEMENTAL RESTRAINT SYSTEMS: KNEE AIRBAG ASSEMBLY: INSTALLATION 2020 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [03/2019 - 09/2022]; SUPPLEMENTAL RESTRAINT SYSTEMS: KNEE AIRBAG ASSEMBLY: INSTALLATION