Last Modified: 01-27-2025 6.11:8.1.0 Doc ID: RM100000001GNKS
Model Year Start: 2020 Model: Corolla Prod Date Range: [01/2019 - 09/2022]
Title: 2ZR-FXE (FUEL): FUEL SENDER GAUGE ASSEMBLY (w/ Canister Pump Module): REMOVAL; 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel sender gauge assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Auxiliary battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane Control System (for HV Model)

2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; PRE-COLLISION: PRE-COLLISION SYSTEM (for HV Model): INITIALIZATION

Pre-collision System (for HV Model)

CAUTION:

  • Never perform work on fuel system components near any possible ignition sources.
  • Vaporized fuel could ignite, resulting in a serious accident.
  • Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (for Audio and Visual System (for HV Model))

PROCEDURE

1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

Click here 2020 MY Corolla Corolla HV [01/2019 - 04/2020]; 2ZR-FXE (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL 2021 - 2022 MY Corolla Corolla HV [04/2020 - 09/2022]; 2ZR-FXE (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL

2. REMOVE FUEL SENDER GAUGE ASSEMBLY

(a) Disconnect the fuel sender gauge assembly connector.

*A

for Type A

*B

for Type B

(b) Disengage the 2 clamps to disconnect the wire harness from the fuel suction tube with pump and gauge assembly.

NOTICE:

  • Do not damage the wire harness.
  • When disengaging each wire harness from the clamp, disengage one wire at a time.

(c) Disengage the 2 claws to remove the fuel gauge bracket with fuel sender gauge assembly from the fuel suction tube with pump and gauge assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

(d) Disengage the 2 claws to remove the fuel sender gauge assembly from the fuel gauge bracket.