| Last Modified: 05-13-2024 | 6.11:8.1.0 | Doc ID: RM100000001GKC9 |
| Model Year Start: 2020 | Model: Corolla | Prod Date Range: [01/2019 - 09/2022] |
| Title: 2ZR-FAE (ENGINE CONTROL): SFI SYSTEM: Starter Signal Circuit; 2020 - 2022 MY Corolla [01/2019 - 09/2022] | ||
|
Starter Signal Circuit |
DESCRIPTION
While the engine is being cranked, current flows from terminal ST1 of the ignition or starter switch assembly*1 or terminal STAR of the certification ECU (smart key ECU assembly)*2 to the park/neutral position switch assembly*3 or clutch start switch assembly*4 and to terminal STA of the ECM (STA signal).
*1: w/o Smart Key System
*2: w/ Smart Key System
*3: for CVT models
*4: for Manual Transaxle models
WIRING DIAGRAM
Refer to DTC P0617.
Click here
![2020 MY Corolla [01/2019 - 03/2019]; 2ZR-FAE (ENGINE CONTROL): SFI SYSTEM: P0617; Starter Relay Circuit High+](/t3Portal/stylegraphics/info.gif)
CAUTION / NOTICE / HINT
NOTICE:
- Inspect the fuses for circuits related to this system before performing the following procedure.
-
After turning ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
Click here
PROCEDURE
|
1. |
CHECK WHETHER ENGINE CAN BE CRANKED |
(a) Check if the engine can be cranked.
|
Result |
Proceed to |
|---|---|
|
Engine cannot be cranked |
A |
|
Engine can be cranked |
B |
| B |
|
|
|
2. |
READ VALUE USING TECHSTREAM (STARTER SIGNAL) |
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Engine and ECT / Data List / Starter Signal.
Powertrain > Engine and ECT > Data List
|
Tester Display |
|---|
|
Starter Signal |
(e) Check the result when the ignition switch is ON and the engine starts.
OK:
|
Condition |
Starter Signal |
|---|---|
|
Ignition switch ON |
OFF |
|
Cranking position |
ON |
|
Result |
Proceed to |
|---|---|
|
NG (for CVT models) |
A |
|
NG (for Manual Transaxle models) |
B |
|
OK |
C |
| B |
|
| C |
|
|
|
3. |
INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY |
(a) Inspect the park/neutral position switch assembly.
Click here
|
Result |
Proceed to |
|---|---|
|
OK (w/ Smart Key System) |
A |
|
OK (w/o Smart Key System) |
B |
|
NG |
C |
| B |
|
| C |
|
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY
|
|
|
4. |
CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - PARK/NEUTRAL POSITION SWITCH ASSEMBLY - ECM) |
(a) Disconnect the certification ECU (smart key ECU assembly) connector.
(b) Disconnect the park/neutral position switch assembly connector.
(c) Disconnect the ECM connector.
(d) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
O62-2 (STAR) - C62-4 (B) |
Always |
Below 1 Ω |
|
O62-2 (STAR) - A46-23 (NSW) |
Always |
Below 1 Ω |
|
O62-2 (STAR), C62-4 (B) or A46-23 (NSW) - Body ground and other terminals |
Always |
10 kΩ or higher |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
5. |
CHECK HARNESS AND CONNECTOR (STA SIGNAL CIRCUIT) |
(a) Disconnect the park/neutral position switch assembly connector.
(b) Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
(c) Disconnect the ECM connector.
(d) Disconnect the certification ECU (smart key ECU assembly) connector.
(e) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
O62-1 (STA) - 1 (ST relay) |
Always |
Below 1 Ω |
|
C62-9 (L) - 1 (ST relay) |
Always |
Below 1 Ω |
|
A46-29 (STA) - 1 (ST relay) |
Always |
Below 1 Ω |
|
O62-1 (STA), 1 (ST relay), C62-9 (L) or A46-29 (STA) - Body ground and other terminals |
Always |
10 kΩ or higher |
| OK |
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
6. |
INSPECT IGNITION OR STARTER SWITCH ASSEMBLY |
(a) Inspect the ignition or starter switch assembly.
Click here
| NG |
|
|
|
7. |
CHECK HARNESS AND CONNECTOR (IGNITION OR STARTER SWITCH ASSEMBLY - PARK/NEUTRAL POSITION SWITCH ASSEMBLY - ECM) |
(a) Disconnect the ignition or starter switch assembly connector.
(b) Disconnect the park/neutral position switch assembly connector.
(c) Disconnect the ECM connector.
(d) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
I12-5 (ST1) - C62-4 (B) |
Always |
Below 1 Ω |
|
I12-5 (ST1) - A46-23 (NSW) |
Always |
Below 1 Ω |
|
I12-5 (ST1), C62-4 (B) or A46-23 (NSW) - Body ground and other terminals |
Always |
10 kΩ or higher |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
8. |
CHECK HARNESS AND CONNECTOR (STA SIGNAL CIRCUIT) |
(a) Disconnect the park/neutral position switch assembly connector.
(b) Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
(c) Disconnect the ECM connector.
(d) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
C62-9 (L) - 1 (ST relay) |
Always |
Below 1 Ω |
|
A46-29 (STA) - 1 (ST relay) |
Always |
Below 1 Ω |
|
C62-9 (L), 1 (ST relay) or A46-29 (STA) - Body ground and other terminals |
Always |
10 kΩ or higher |
| OK |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - IGNITION OR STARTER SWITCH ASSEMBLY) |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
9. |
INSPECT CLUTCH START SWITCH ASSEMBLY |
(a) Inspect the clutch start switch assembly.
Click here
| NG |
|
|
|
10. |
INSPECT IGNITION OR STARTER SWITCH ASSEMBLY |
(a) Inspect the ignition or starter switch assembly.
Click here
| NG |
|
|
|
11. |
CHECK HARNESS AND CONNECTOR (IGNITION OR STARTER SWITCH ASSEMBLY - CLUTCH START SWITCH ASSEMBLY - ECM) |
(a) Disconnect the ignition or starter switch assembly connector.
(b) Disconnect the clutch start switch assembly connector.
(c) Disconnect the ECM connector.
(d) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
I12-5 (ST1) - A60-2 |
Always |
Below 1 Ω |
|
I12-5 (ST1) - A46-23 (NSW) |
Always |
Below 1 Ω |
|
I12-5 (ST1), A60-2 or A46-23 (NSW) - Body ground and other terminals |
Always |
10 kΩ or higher |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
12. |
CHECK HARNESS AND CONNECTOR (STA SIGNAL CIRCUIT) |
(a) Disconnect the clutch start switch assembly connector.
(b) Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
(c) Disconnect the ECM connector.
(d) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
A60-1 - 1 (ST relay) |
Always |
Below 1 Ω |
|
A46-29 (STA) - 1 (ST relay) |
Always |
Below 1 Ω |
|
A60-1, 1 (ST relay) or A46-29 (STA) - Body ground and other terminals |
Always |
10 kΩ or higher |
| OK |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - IGNITION OR STARTER SWITCH ASSEMBLY) |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
13. |
INSPECT ST RELAY |
(a) Inspect the ST relay.
Click here
| NG |
|
REPLACE ST RELAY |
|
|
14. |
INSPECT STARTER ASSEMBLY |
(a) Inspect the starter assembly.
Click here
| NG |
|
REPLACE STARTER ASSEMBLY
|
|
|
15. |
CHECK HARNESS AND CONNECTOR (ST RELAY - STARTER ASSEMBLY) |
(a) Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
(b) Disconnect the starter assembly connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
3 (ST relay) - C82-1 (ST) |
Always |
Below 1 Ω |
|
3 (ST relay) or C82-1 (ST) - Body ground and other terminals |
Always |
10 kΩ or higher |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
16. |
CHECK HARNESS AND CONNECTOR (BATTERY - STARTER ASSEMBLY) |
(a) Disconnect the cable from the negative (-) battery terminal.
(b) Disconnect the cable from the positive (+) battery terminal.
(c) Disconnect the starter assembly connector.
(d) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
Positive (+) battery terminal - C111-1 (B) |
Always |
Below 1 Ω |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - STARTER ASSEMBLY) |
|
|
17. |
CHECK TERMINAL VOLTAGE (POWER SOURCE OF ST RELAY) |
|
(a) Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly. |
|
(b) Measure the voltage according to the value(s) in the table below.
Standard Voltage:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
5 (ST relay) - Body ground |
Always |
11 to 14 V |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - ST RELAY) |
|
|
18. |
CHECK HARNESS AND CONNECTOR (ST RELAY - BODY GROUND) |
(a) Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
(b) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
2 (ST relay) - Body ground |
Always |
Below 1 Ω |
|
Result |
Proceed to |
|---|---|
|
OK (for CVT models) |
A |
|
OK (for Manual Transaxle models) |
B |
|
NG |
C |
| B |
|
| C |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
19. |
CHECK HARNESS AND CONNECTOR (ST RELAY - PARK/NEUTRAL POSITION SWITCH ASSEMBLY) |
(a) Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
(b) Disconnect the park/neutral position switch assembly connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
1 (ST relay) - C62-9 (L) |
Always |
Below 1 Ω |
| OK |
|
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
20. |
CHECK HARNESS AND CONNECTOR (ST RELAY - CLUTCH START SWITCH ASSEMBLY) |
(a) Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
(b) Disconnect the clutch start switch assembly connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
|
Tester Connection |
Condition |
Specified Condition |
|---|---|---|
|
1 (ST relay) - A60-1 |
Always |
Below 1 Ω |
| OK |
|
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
21. |
READ VALUE USING TECHSTREAM (STARTER SIGNAL) |
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Engine and ECT / Data List / Starter Signal.
Powertrain > Engine and ECT > Data List
|
Tester Display |
|---|
|
Starter Signal |
(e) Check the result when the ignition switch is ON and the engine starts.
OK:
|
Condition |
Starter Signal |
|---|---|
|
Ignition switch ON |
OFF |
|
Cranking position |
ON |
| OK |
|
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (ST RELAY - ECM) |
|
|