Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM100000001GKC5
Model Year Start: 2020 Model: Corolla Prod Date Range: [01/2019 - 09/2022]
Title: 2ZR-FAE (ENGINE CONTROL): SFI SYSTEM: ECM Power Source Circuit; 2020 - 2022 MY Corolla [01/2019 - 09/2022]

ECM Power Source Circuit

DESCRIPTION

When the ignition switch is turned to ON, the battery voltage is applied to IGSW of the ECM. The output signal from the MREL terminal of the ECM causes a current to flow to the coil, closing the contacts of the EFI-MAIN relay and supplying power to either terminal +B or +B2 of the ECM.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (ECM - BODY GROUND)

(a) Disconnect the ECM connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

C77-59 (E1) - Body ground

Always

Below 1 Ω

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

2.

CHECK TERMINAL VOLTAGE (IGSW TERMINAL VOLTAGE)

*a

Front view of wire harness connector

(to ECM)

(a) Disconnect the ECM connector.

(b) Turn the ignition switch to ON.

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A46-6 (IGSW) - Body ground

Ignition switch ON

11 to 14 V

NG

GO TO STEP 7

OK

3.

INSPECT EFI-MAIN RELAY

(a) Inspect the EFI-MAIN relay.

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE CONTROL): RELAY: ON-VEHICLE INSPECTION+

NG

REPLACE EFI-MAIN RELAY

OK

4.

CHECK HARNESS AND CONNECTOR (EFI-MAIN RELAY - BODY GROUND)

(a) Remove the EFI-MAIN relay from the No. 1 engine room relay block and No. 1 junction block assembly.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

2 (EFI-MAIN relay) - Body ground

Always

Below 1 Ω

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

5.

CHECK HARNESS AND CONNECTOR (EFI-MAIN RELAY - ECM)

(a) Disconnect the ECM connector.

(b) Remove the EFI-MAIN relay from the No. 1 engine room relay block and No. 1 junction block assembly.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

1 (EFI-MAIN relay) - A46-46 (MREL)

Always

Below 1 Ω

3 (EFI-MAIN relay) - A46-2 (+B)

Always

Below 1 Ω

3 (EFI-MAIN relay) - A46-3 (+B2)

Always

Below 1 Ω

1 (EFI-MAIN relay) or A46-46 (MREL) - Body ground and other terminals

Always

10 kΩ or higher

3 (EFI-MAIN relay), A46-2 (+B) or A46-3 (+B2) - Body ground and other terminals

Always

10 kΩ or higher

HINT:

If a short is detected in any of the above circuits, there may be a malfunction in the circuit of a connected ECU.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

6.

CHECK TERMINAL VOLTAGE (POWER SOURCE OF EFI-MAIN RELAY)

*1

NO. 1 Engine Room Relay Block and NO. 1 Junction Block Assembly

*2

EFI-MAIN Relay

(a) Remove the EFI-MAIN relay from the No. 1 engine room relay block and No. 1 junction block assembly.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

5 (EFI-MAIN relay) - Body ground

Always

11 to 14 V

OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - EFI-MAIN RELAY)

7.

CHECK TERMINAL VOLTAGE (POWER SOURCE OF NO. 1 INTEGRATION RELAY)

*a

Front view of wire harness connector

(to No. 1 Integration Relay)

(a) Disconnect the No. 1 integration relay connector.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

1A-10 - Body ground

Always

11 to 14 V

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - NO. 1 INTEGRATION RELAY)

OK

8.

INSPECT NO. 1 INTEGRATION RELAY (IG2 NO. 1 RELAY)

(a) Inspect the No. 1 integration relay (IG2 NO. 1 relay).

Click here 2020 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 09/2022]; POWER DISTRIBUTION: INTEGRATION RELAY: INSPECTION

NG

REPLACE NO. 1 INTEGRATION RELAY 2020 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 03/2019]; POWER DISTRIBUTION: INTEGRATION RELAY: REMOVAL 2020 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [03/2019 - 09/2022]; POWER DISTRIBUTION: INTEGRATION RELAY: REMOVAL

OK

9.

CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - ECM)

(a) Disconnect the No. 1 integration relay connector.

(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

1A-9 - A46-6 (IGSW)

Always

Below 1 Ω

1A-9 or A46-6 (IGSW) - Body ground and other terminals

Always

10 kΩ or higher

HINT:

If a short is detected in any of the above circuits, there may be a malfunction in the circuit of a connected ECU.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

10.

CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - BODY GROUND)

(a) Disconnect the No. 1 integration relay connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

1A-8 - Body ground

Always

Below 1 Ω

Result

Proceed to

OK (w/ Smart Key System)

A

OK (w/o Smart Key System)

B

NG

C

B

GO TO STEP 12

C

REPAIR OR REPLACE HARNESS OR CONNECTOR

A

11.

CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - NO. 1 INTEGRATION RELAY)

(a) Disconnect the certification ECU (smart key ECU assembly) connector.

(b) Disconnect the No. 1 integration relay connector.

(c) Disconnect the instrument panel junction block assembly 4F connector.

HINT:

Disconnect the IG1-NO. 1, IG1-NO. 2 and IG2-NO. 2 relays connected between the checked terminals as the coil inside the relay influences the measurement value.

(d) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

I1-15 (IG1D) - 1A-7

Always

Below 1 Ω

I1-15 (IG1D) or 1A-7 - Body ground and other terminals

Always

10 kΩ or higher

OK

GO TO SMART KEY SYSTEM

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

12.

INSPECT IGNITION OR STARTER SWITCH ASSEMBLY

(a) Inspect the ignition or starter switch assembly.

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (STARTING): IGNITION SWITCH: INSPECTION

NG

REPLACE IGNITION OR STARTER SWITCH ASSEMBLY

OK

13.

CHECK HARNESS AND CONNECTOR (IGNITION OR STARTER SWITCH ASSEMBLY - NO. 1 INTEGRATION RELAY)

(a) Disconnect the ignition or starter switch assembly connector.

(b) Disconnect the No. 1 integration relay connector.

(c) Disconnect the instrument panel junction block assembly 4F connector.

HINT:

Disconnect the IG1-NO. 1, IG1-NO. 2 and IG2-NO. 2 relays connected between the checked terminals as the coil inside the relay influences the measurement value.

(d) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

I12-8 (IG1) - 1A-7

Always

Below 1 Ω

I12-8 (IG1) or 1A-7 - Body ground and other terminals

Always

10 kΩ or higher

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - IGNITION OR STARTER SWITCH ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR