Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001GIBC
Model Year Start: 2020 Model: GR Corolla Prod Date Range: [01/2019 - 11/2022]
Title: MAINTENANCE: REAR DISC BRAKE PAD (w/o Electric Parking Brake): INSTALLATION; 2020 - 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 11/2022]

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

  • Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.
  • After replacing the rear disc brake pads, the brake pedal may feel soft due to clearance between the rear disc brake pads and rear disc. Depress the brake pedal several times until the brake pedal feels firm.
  • After replacing the rear disc brake pads, always perform a road test to check the braking performance and check for vibrations.
  • Make sure that brake cleaner containing mineral oil does not contact the rubber seal. If brake cleaner containing mineral oil contacts the rubber seal, immediately wash it with water and wipe it clean.

    *1

    Rear Disc Brake Cylinder Assembly

    *2

    Operation Lever

    *3

    Rubber Seal

    -

    -

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM

NOTICE:

  • When replacing worn rear disc brake pads, the rear disc brake anti-squeal shims must be replaced together with the rear disc brake pads.
  • Do not apply lubricants to the lining surface of the rear disc brake pad.
  • Install the rear disc brake anti-squeal shims in the correct positions and directions.

(a) Apply brake shim grease (Part No. 08887-80409) to the back plate of the rear disc brake pads.

*a

Inner

*b

Outer

Brake Shim Grease (Part No. 08887-80409)

(b) Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.

*1

Rear Disc Brake Pad

*2

Rear No. 1 Disc Brake Anti-squeal Shim

*3

Rear No. 2 Disc Brake Anti-squeal Shim

2. INSTALL REAR DISC BRAKE PAD

CAUTION:

  • Be careful not to get pinched by the rear disc brake cylinder assembly or other parts when removing the rear disc brake pads.
  • After lifting up the rear disc brake cylinder assembly, secure it in place before performing any work on it.
  • The rear disc brake cylinder assembly could fall, pinching hands or fingers and causing injury.

(a) Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

NOTICE:

  • Keep the friction surfaces of the rear disc brake pads and rear disc free from oil and grease.
  • Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.

(b) To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston by turning it.

SST: 09719-12010

09719-01030

NOTICE:

  • Place the rear disc between the 2 rear disc brake pads and determine the piston return value.
  • Turn the rear disc brake piston to the position where the protrusion on the rear disc brake pad lines up properly with the piston groove.
  • Make sure that the brake fluid does not overflow from the reservoir.

*a

90°

(c) Hold the rear disc brake cylinder slide pin and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the bolt.

Torque:

34.3 N·m {350 kgf·cm, 25 ft·lbf}

(d) Depress the brake pedal several times.

3. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

Click here 2020 - 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 11/2022]; BRAKE (REAR): REAR BRAKE (w/o Electric Parking Brake): INSTALLATION+

4. INSTALL PARKING BRAKE LEVER PROTECTOR

Click here 2020 - 2023 MY Corolla Corolla Hatchback Corolla HV [01/2019 - 11/2022]; PARKING BRAKE: PARKING BRAKE CABLE (except G16E-GTS): INSTALLATION+

5. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

Click here 2019 - 2022 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 09/2022]; BRAKE SYSTEM (OTHER): BRAKE FLUID (for Gasoline Model): ON-VEHICLE INSPECTION 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [09/2022 -        ]; BRAKE SYSTEM (OTHER): BRAKE FLUID (for Gasoline Model): ON-VEHICLE INSPECTION

6. ADJUST PARKING BRAKE

Click here 2020 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 09/2022]; PARKING BRAKE: PARKING BRAKE SYSTEM (w/o Electric Parking Brake): ADJUSTMENT 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; PARKING BRAKE: PARKING BRAKE SYSTEM (w/o Electric Parking Brake): ADJUSTMENT

7. INSTALL REAR WHEEL

Click here 2020 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 03/2019]; MAINTENANCE: TIRE AND WHEEL: INSTALLATION 2020 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [03/2019 - 09/2022]; MAINTENANCE: TIRE AND WHEEL: INSTALLATION 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; MAINTENANCE: TIRE AND WHEEL: INSTALLATION