INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL REAR DISC

(a) Align the matchmarks of the rear disc and rear axle hub and bearing assembly, and install the rear disc. NOTICE: When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.

*a Matchmark

2. INSTALL REAR DISC BRAKE CYLINDER MOUNTING

(a) Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts. Torque: 107 N·m {1091 kgf·cm, 79 ft·lbf}

3. INSTALL REAR DISC BRAKE BUSHING DUST BOOT

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

HINT:

Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

Lithium Soap Base Glycol Grease

(b) Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.

4. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN

(a) Apply a light layer of lithium soap base glycol grease to the contact surface of the 2 rear disc brake cylinder slide pins.

Lithium Soap Base Glycol Grease

(b) Install a new rear disc brake cylinder slide bushing to each rear disc brake cylinder slide pin.

(c) Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the 2 rear disc brake cylinder slide pins.

Lithium Soap Base Glycol Grease

(d) Install the 2 rear disc brake cylinder slide pins to rear disc brake cylinder mounting.

(e) Push the 2 rear disc brake cylinder slide pins into the 2 rear disc brake bushing dust boots to engage the pins to the boots.

5. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

(a) Install the 2 rear disc brake pad support plates to the rear disc brake cylinder mounting. NOTICE: Be sure to install each rear disc brake pad support plate in the correct position and direction.

6. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM

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7. INSTALL REAR DISC BRAKE PAD

(a) Install the 2 rear disc brake pads to the rear disc brake cylinder mounting. NOTICE: Keep the friction surfaces of the rear disc brake pads and rear disc free from oil and grease. Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.

8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY

(a) To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston by turning it. SST: 09719-12010 09719-01030 NOTICE: Place the rear disc between the 2 rear disc brake pads and determine the piston return value. Turn the rear disc brake piston to the position where the protrusion on the rear disc brake pad lines up properly with the piston groove.

*a 90°

(b) Hold the 2 rear disc brake cylinder slide pins, and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.

Torque:

34.3 N·m {350 kgf·cm, 25 ft·lbf}

9. CONNECT REAR FLEXIBLE HOSE

(a) Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

Torque:

33.3 N·m {340 kgf·cm, 25 ft·lbf}

NOTICE:

Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.

10. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

(a) Engage the clip to install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly. NOTICE: Be sure to engage the clip to the rear disc brake cylinder assembly as shown in the illustration.

*1 Rear Disc Brake Cylinder Assembly *a Clip

(b) Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

(c) Install the No. 3 parking brake cable assembly to the rear trailing arm assembly with the nut. Torque: 15.5 N·m {158 kgf·cm, 11 ft·lbf}

11. INSTALL PARKING BRAKE LEVER PROTECTOR

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12. BLEED BRAKE LINE

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13. ADJUST PARKING BRAKE

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14. INSTALL REAR WHEEL

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