Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001GFQL
Model Year Start: 2020 Model: Corolla Prod Date Range: [01/2019 -           ]
Title: 2ZR-FXE (INTAKE / EXHAUST): EXHAUST PIPE: REMOVAL; 2020 - 2025 MY Corolla Corolla HV [01/2019 -        ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during front exhaust pipe assembly (TWC: Rear Catalyst) and tail exhaust pipe assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Gas leaks from exhaust system is repaired

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

CAUTION:

To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

PROCEDURE

1. REMOVE TAIL EXHAUST PIPE ASSEMBLY

CAUTION:

To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

(a) Remove the 2 bolts and 2 compression springs and disconnect the tail exhaust pipe assembly from the front exhaust pipe assembly (TWC: Rear Catalyst).

(b) Remove the tail exhaust pipe assembly from the 4 exhaust pipe supports.

(c) Remove the gasket from the front exhaust pipe assembly (TWC: Rear Catalyst).

2. REMOVE FRONT FLOOR COVER LH

Click here 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; 2ZR-FXE (INTAKE / EXHAUST): EXHAUST MANIFOLD: REMOVAL+ 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; 2ZR-FXE (INTAKE / EXHAUST): EXHAUST MANIFOLD: REMOVAL+

3. REMOVE FRONT FLOOR COVER RH

HINT:

Perform the same procedure as for the front floor cover LH.

4. REMOVE FRONT FLOOR CENTER BRACE

Click here 2020 - 2022 MY Corolla Corolla HV [01/2019 - 09/2022]; 2ZR-FXE (INTAKE / EXHAUST): EXHAUST MANIFOLD: REMOVAL+ 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; 2ZR-FXE (INTAKE / EXHAUST): EXHAUST MANIFOLD: REMOVAL+

5. REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)

CAUTION:

To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

(a) Disconnect the heated oxygen sensor connector.

(b) Disengage the wire harness clamp.

(c) Remove the 2 bolts and 2 compression springs and disconnect the front exhaust pipe assembly (TWC: Rear Catalyst) from the exhaust manifold (TWC: Front Catalyst).

(d) Remove the front exhaust pipe assembly (TWC: Rear Catalyst) from the 2 exhaust pipe supports.

(e) Remove the gasket from the exhaust manifold (TWC: Front Catalyst).

6. REMOVE HEATED OXYGEN SENSOR

Click here 2020 - 2025 MY Corolla Corolla HV [01/2019 -        ]; 2ZR-FXE (ENGINE CONTROL): HEATED OXYGEN SENSOR: REMOVAL