Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM100000001GCQ3 |
Model Year Start: 2020 |
Model: Corolla |
Prod Date Range: [01/2019 - 04/2020] |
Title: HYBRID / BATTERY CONTROL: FRAME WIRE: INSTALLATION; 2020 MY Corolla Corolla HV [01/2019 - 04/2020] |
INSTALLATION
PROCEDURE
1. INSTALL HV FLOOR UNDER WIRE
CAUTION:
Be sure to wear insulated gloves.
(a) Engage the clamp (B).
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(b) Install a new clamp (A).
(c) Insert the HV floor under wire into the floor panel hole and engage the grommet.
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(d) Install 3 new clamps in the order shown in the illustration.
(e) Install the HV floor under wire with the 2 nuts.
Torque:
8.5 N·m {87 kgf·cm, 75 in·lbf}
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2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
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3. INSTALL FRONT FLOOR COVER RH
HINT:
Perform the same procedure as for the front floor cover LH.
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4. INSTALL REAR FLOOR SIDE MEMBER COVER RH (w/ Cover)
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5. CONNECT HV FLOOR UNDER WIRE
CAUTION:
Be sure to wear insulated gloves.
(a) Connect the shield ground to the HV battery.
(b) Connect the 2 HV battery junction block assembly connectors.
NOTICE:
Make sure that the connectors are connected securely.
6. INSTALL NO. 1 HV BATTERY COVER PANEL RH
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7. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY
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8. INSTALL REAR UNDER COVER
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9. INSTALL REAR UNDER SIDE COVER LH
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10. INSTALL REAR DOOR SCUFF PLATE LH
Click here
11. INSTALL REAR UNDER SIDE COVER RH
HINT:
Use the same procedure as for the LH side.
12. INSTALL REAR DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
13. INSTALL REAR SEAT CUSHION LOCK HOOK
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14. INSTALL REAR SEAT CUSHION ASSEMBLY
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15. CONNECT REAR SEAT CENTER LAP TYPE BELT ASSEMBLY
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16. CONNECT HV FLOOR UNDER WIRE
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17. CONNECT ENGINE WIRE
CAUTION:
Be sure to wear insulated gloves.
NOTICE:
Do not allow any foreign matter or water to enter the inverter with converter assembly.
(a) Engage the 2 clamps and connect the engine wire.
(b) Install the bolt.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
(c) Connect the 2 inverter with converter assembly connectors and move each lock lever as shown in the illustration.
NOTICE:
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To prevent damage due to static electricity, do not touch the terminals of the disconnected connectors.
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Do not damage the terminals, connector housing or inverter with converter assembly when connecting the connectors.
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Do not touch the waterproof seal or terminals of the connector.
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18. INSTALL SERVICE PLUG GRIP
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19. PERFORM INITIALIZATION
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