| Last Modified: 05-13-2024 | 6.11:8.1.0 | Doc ID: RM100000001G45N |
| Model Year Start: 2020 | Model: Corolla | Prod Date Range: [01/2019 - 03/2019] |
| Title: 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: INSTALLATION; 2020 MY Corolla [01/2019 - 03/2019] | ||
INSTALLATION
PROCEDURE
1. INSTALL ENGINE OIL TEMPERATURE SENSOR
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![2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE CONTROL): ENGINE OIL TEMPERATURE SENSOR: INSTALLATION+](/t3Portal/stylegraphics/info.gif)
2. INSTALL IGNITION COIL ASSEMBLY
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3. INSTALL WIRE HARNESS CLAMP BRACKET
(a) Install the wire harness clamp bracket to the cylinder head cover sub-assembly with the bolt.
Torque:
8.4 N·m {86 kgf·cm, 74 in·lbf}
4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
(a) Install the V-ribbed belt tensioner assembly to the engine assembly with the 2 bolts.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
5. INSTALL NO. 2 GENERATOR BRACKET
(a) Install the No. 2 generator bracket with the bolt.
Torque:
25 N·m {255 kgf·cm, 18 ft·lbf}
6. INSTALL NO. 1 VACUUM PUMP BRACKET
(a) Install a new gasket and the No. 1 vacuum pump bracket with the 2 bolts.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
7. INSTALL VACUUM PUMP ASSEMBLY
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8. INSTALL THERMOSTAT
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9. INSTALL WATER INLET
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10. INSTALL WATER INLET HOSE
(a) Install the water inlet hose and slide the 2 clips to secure it.
11. INSTALL WATER BY-PASS HOSE
(a) Install the water by-pass hose to the cylinder head sub-assembly and slide the clip to secure it.
12. INSTALL NO. 1 WATER BY-PASS PIPE
(a) Install the No. 1 water by-pass pipe with the 2 bolts.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
13. CONNECT NO. 3 WATER BY-PASS HOSE
(a) Connect the No. 3 water by-pass hose to the water inlet housing and slide the clip to secure it.
14. INSTALL VENTILATION HOSE
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15. INSTALL EXHAUST MANIFOLD
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16. INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY
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17. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
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18. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
(a) Apply a light coat of engine oil to a new O-ring.
(b) Install the O-ring to the engine oil level dipstick guide.
(c) Install the engine oil level dipstick guide with the bolt.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
(d) Install the engine oil level dipstick.
19. INSTALL FUEL INJECTOR ASSEMBLY
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20. INSTALL NO. 1 DELIVERY PIPE SPACER
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21. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
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22. CONNECT FUEL TUBE SUB-ASSEMBLY
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23. INSTALL PURGE VALVE (PURGE VSV)
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(a) Install the purge valve (purge VSV) with the 2 bolts. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} NOTICE: Make sure that there is no oil on the thread of the bolt (A). |
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24. INSTALL INTAKE MANIFOLD
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25. INSTALL THROTTLE BODY ASSEMBLY
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