Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001G45C
Model Year Start: 2020 Model: Corolla Prod Date Range: [01/2019 - 03/2019]
Title: 2ZR-FAE (ENGINE MECHANICAL): CYLINDER HEAD GASKET: REMOVAL; 2020 MY Corolla [01/2019 - 03/2019]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during cylinder head gasket removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link
*1: w/ Smart Key System

*2: w/o Smart Key System

Battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane Control System

2019 - 2022 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 09/2022]; PRE-COLLISION: PRE-COLLISION SYSTEM (for Gasoline Model): INITIALIZATION

Pre-collision System

Lighting System (w/ AFS)(EXT)

Replacement of ECM

Vehicle Identification Number (VIN) registration

MIL comes on

2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE CONTROL): SFI SYSTEM: REGISTRATION

ECU communication ID registration (Immobiliser system)

Engine start function

2020 MY Corolla Corolla Hatchback GR Corolla [01/2019 - 09/2019]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

  1. Reset memory
  2. Deceleration sensor zero point calibration
  3. CVT oil pressure calibration
  • Large shift shock
  • Deterioration of fuel efficiency

2020 - 2023 MY Corolla Corolla Hatchback [01/2019 - 11/2022]; K313 (CVT): CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: INITIALIZATION

Replacement of ECM*1

Code registration (Smart Key System (for Gasoline Model, Start Function))
  • Wireless Door Lock Control System (for Gasoline Model with Smart Key System)
  • Smart Key System (for Gasoline Model, Entry Function)
  • Smart Key System (for Gasoline Model, Start Function)
  • Steering lock function

2020 MY Corolla Corolla Hatchback GR Corolla [01/2019 - 09/2019]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

Replacement of ECM*2

Code registration (Immobiliser system)

Engine start

2020 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 09/2019]; THEFT DETERRENT / KEYLESS ENTRY: IMMOBILISER SYSTEM (w/o Smart Key System): REGISTRATION

  • Replacement of throttle body assembly
  • Replacement of engine assembly
  • Replacement of cylinder head sub-assembly
  • Replacement of camshaft timing gear assembly
  • Replacement of camshaft timing exhaust gear assembly
  • Replacement of fuel injector assembly
  • Replacement of ignition coil assembly
  • Gas leak from exhaust system is repaired

Inspection After Repair
  • Poor idle, etc.
  • Engine start function, etc.

2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement)

Perform headlight ECU sub-assembly LH initialization

Lighting system (w/ AFS)(EXT)

2019 - 2021 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 06/2021]; LIGHTING (EXT): LIGHTING SYSTEM (for Gasoline Model with AFS): INITIALIZATION

Front wheel alignment adjustment
  1. Perform "Reset Memory".
  2. Perform acceleration sensor zero point calibration and store system information memorization.
  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

w/ Electric Parking Brake System: 2019 - 2022 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 09/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model with Electric Parking Brake System): UTILITY

w/o Electric Parking Brake System: 2020 MY Corolla Corolla Hatchback GR Corolla [01/2019 - 03/2019]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model without Electric Parking Brake System): UTILITY

CVT fluid

ATF thermal degradation estimate reset

The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly

2020 - 2023 MY Corolla Corolla Hatchback [01/2019 - 11/2022]; K313 (CVT): CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: INITIALIZATION for K313

NOTICE:

  • After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) battery terminal. (for Audio and Visual System (for Gasoline Model))
  • After the engine switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) battery terminal. (for Navigation System)

PROCEDURE

1. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

Click here 2020 MY Corolla [01/2019 - 03/2019]; 2ZR-FAE (ENGINE MECHANICAL): CAMSHAFT: REMOVAL

2. REMOVE NO. 1 WATER BY-PASS PIPE

Click here 2020 MY Corolla [01/2019 - 03/2019]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL+

3. REMOVE CYLINDER HEAD SUB-ASSEMBLY

(a) Using a 10 mm bi-hexagon socket wrench, uniformly loosen and remove the 10 cylinder head set bolts and 10 cylinder head set plate washers in several steps in the order shown in the illustration.

NOTICE:

  • Do not drop the cylinder head set plate washers into the cylinder head sub-assembly.
  • Removing the cylinder head set bolts in the incorrect order may cause warpage or cracking of the cylinder head sub-assembly.

HINT:

Arrange the removed parts in such a way that they can be reinstalled to their original locations.

(b) Remove the cylinder head sub-assembly from the cylinder block sub-assembly.

4. REMOVE CYLINDER HEAD GASKET

(a) Remove the cylinder head gasket from the cylinder block sub-assembly.

5. INSPECT CYLINDER HEAD FOR FLATNESS

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): CYLINDER HEAD: INSPECTION+

6. INSPECT CYLINDER HEAD SET BOLT

Click here 2020 - 2023 MY Corolla [01/2019 - 11/2022]; 2ZR-FAE (ENGINE MECHANICAL): ENGINE UNIT: INSPECTION+