Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001D0V5
Model Year Start: 2019 Model: GR Corolla Prod Date Range: [06/2018 - 01/2019]
Title: STEERING GEAR / LINKAGE: STEERING GEAR: INSTALLATION; 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]

INSTALLATION

PROCEDURE

1. INSTALL TIE ROD END SUB-ASSEMBLY LH

(a) Install the lock nut and tie rod end sub-assembly LH to the steering gear assembly until the matchmarks are aligned.

HINT:

After adjusting the toe-in, tighten the lock nut.

*a

Matchmark

2. INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

3. INSTALL STEERING LINK ASSEMBLY

(a) Install the steering link assembly to the front suspension crossmember sub-assembly with the 2 bolts and 2 new nuts.

Torque:

133 N·m {1356 kgf·cm, 98 ft·lbf}

NOTICE:

  • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
  • Make sure to tighten the bolts starting from the left side of the vehicle.

4. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

(a) Align the protrusion of the steering link assembly with the hole of the No. 1 steering column hole cover sub-assembly, and install the No. 1 steering column hole cover sub-assembly to the steering link assembly.

HINT:

Check that the No. 1 steering column hole cover sub-assembly is securely installed.

5. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; FRONT SUSPENSION: FRONT SUSPENSION MEMBER: INSTALLATION+

6. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click here 2019 MY Corolla Corolla Hatchback Corolla HV [06/2018 - 01/2019]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB (except G16E-GTS): INSTALLATION+

7. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

8. CONNECT TIE ROD END SUB-ASSEMBLY LH

(a) Connect the tie rod end sub-assembly LH to the steering knuckle LH with the nut.

Torque:

49 N·m {500 kgf·cm, 36 ft·lbf}

NOTICE:

  • Do not damage the ball joint dust cover.
  • Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

(b) Install a new cotter pin.

9. CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

10. CONNECT FRONT STABILIZER LINK ASSEMBLY LH

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; FRONT SUSPENSION: FRONT SUSPENSION MEMBER: INSTALLATION+

11. CONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

12. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; FRONT SUSPENSION: FRONT SUSPENSION MEMBER: INSTALLATION+

13. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

14. INSTALL REAR ENGINE UNDER COVER LH

Click here 2019 MY Corolla Corolla Hatchback [06/2018 - 01/2019]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

15. INSTALL REAR ENGINE UNDER COVER RH

Click here 2019 MY Corolla Corolla Hatchback [06/2018 - 01/2019]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

16. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here 2019 MY Corolla Corolla Hatchback [06/2018 - 01/2019]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

17. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

(a) Engage the clip (B) to the vehicle body.

(b) Engage the clip (A) to install the No. 1 steering column hole cover sub-assembly to the vehicle body.

NOTICE:

Be careful not to damage the lip of the No. 1 steering column hole cover sub-assembly.

18. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: INSTALLATION+

19. INSTALL COLUMN HOLE COVER SILENCER SHEET

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: INSTALLATION+

20. INSTALL FRONT WHEELS

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; MAINTENANCE: TIRE AND WHEEL: INSTALLATION+

21. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; ALIGNMENT / HANDLING DIAGNOSIS: FRONT WHEEL ALIGNMENT: ADJUSTMENT

22. PERFORM INITIALIZATION

Lighting System (w/ AFS) (EXT)

2019 - 2021 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 06/2021]; LIGHTING (EXT): LIGHTING SYSTEM (for Gasoline Model with AFS): INITIALIZATION