Last Modified: 07-31-2024 |
6.11:8.1.0 |
Doc ID: RM100000001D0V4 |
Model Year Start: 2019 |
Model: GR Corolla |
Prod Date Range: [06/2018 - 01/2019] |
Title: STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL; 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during steering gear assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Front wheel alignment adjustment
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Perform "Reset Memory".
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Perform acceleration sensor zero point calibration and store system information memorization.
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VSC is disabled or malfunctions
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DTCs are output
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Slip indicator light illuminates
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ABS warning light illuminates
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Suspension, tires, etc.
(If the vehicle height has changed due to suspension or tire replacement.)
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Perform headlight ECU sub-assembly LH initialization
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Lighting system (w/ AFS)(EXT)
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PROCEDURE
1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
2. SECURE STEERING WHEEL
(a) Secure the steering wheel with the seat belt in order to prevent rotation.
HINT:
This operation is useful to prevent damage to the spiral cable.
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3. REMOVE COLUMN HOLE COVER SILENCER SHEET
Click here
4. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
Click here
5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
(a) Separate the clip (A), disengage the clip (B) from the vehicle body and separate the No. 1 steering column hole cover sub-assembly.
NOTICE:
Do not damage the clips (A) or (B).
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6. REMOVE FRONT WHEELS
Click here
7. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY
Click here
8. REMOVE REAR ENGINE UNDER COVER LH
Click here
9. REMOVE REAR ENGINE UNDER COVER RH
Click here
10. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH
Click here
11. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
12. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH
Click here
13. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
14. SEPARATE TIE ROD END SUB-ASSEMBLY LH
(a) Remove the cotter pin and nut.
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(b) Install SST to the tie rod end sub-assembly LH.
SST: 09960-20010
09961-02060
NOTICE:
Make sure that the upper ends of the tie rod end sub-assembly LH and SST are aligned.
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(c) Secure SST using a string.
NOTICE:
Be sure to tighten the string firmly to secure SST to the steering knuckle LH to prevent SST from falling off.
(d) Using SST, separate the tie rod end sub-assembly LH from the steering knuckle LH.
SST: 09960-20010
09961-02010
*a
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String
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*b
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Molybdenum Grease Application Area
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*c
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Place wrench here
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*d
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Center Nut
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Turn
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CAUTION:
Apply molybdenum grease to the bolt threads and the tip of SST.
NOTICE:
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Be sure to tighten the string firmly to secure SST to the steering knuckle LH to prevent SST from falling off.
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Install SST with the center nut so that (A) and (B) shown in the illustration are parallel. Otherwise, the ball joint dust cover may be damaged.
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Be sure to place the wrench on the part shown in the illustration.
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Do not damage the front disc brake dust cover.
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Do not damage the ball joint dust cover.
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Do not damage the steering knuckle LH.
15. SEPARATE TIE ROD END SUB-ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
16. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
Click here
17. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
18. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
Click here
19. REMOVE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
(a) Remove the No. 1 steering column hole cover sub-assembly from the steering link assembly.
20. REMOVE STEERING LINK ASSEMBLY
(a) Remove the 2 bolts, 2 nuts and steering link assembly from the front suspension crossmember sub-assembly.
NOTICE:
Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.
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21. SECURE STEERING LINK ASSEMBLY
(a) Using SST, secure the steering link assembly in a vise.
SST: 09612-00012
HINT:
Wrap SST with protective tape before use.
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22. REMOVE TIE ROD END SUB-ASSEMBLY LH
(a) Put matchmarks on the tie rod end sub-assembly LH and steering gear assembly.
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(b) Remove the tie rod end sub-assembly LH and lock nut.
23. REMOVE TIE ROD END SUB-ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
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