| Last Modified: 05-13-2024 | 6.11:8.1.0 | Doc ID: RM100000001D0U3 |
| Model Year Start: 2019 | Model: GR Corolla | Prod Date Range: [06/2018 - ] |
| Title: DOOR / HATCH: BACK DOOR: REASSEMBLY; 2019 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - ] | ||
REASSEMBLY
PROCEDURE
1. INSTALL BACK DOOR TRIM PAD (for GR)
HINT:
Perform this procedure only when replacement of the back door trim pads is necessary.
(a) Clean the back door trim panel assembly.
(1) Remove any remaining double-sided tape from the back door trim panel assembly.
(2) Wipe off any tape adhesive residue with cleaner.
(b) Remove the release paper from 4 new back door trim pads.
HINT:
After removing the release paper, keep the exposed adhesive free from foreign matter.
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(c) Install the 4 back door trim pads. |
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2. INSTALL BACK DOOR DAMPER STAY LOWER BRACKET LH
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![2019 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - ]; DOOR / HATCH: BACK DOOR SUPPORT: INSTALLATION+](/t3Portal/stylegraphics/info.gif)
3. INSTALL BACK DOOR DAMPER STAY LOWER BRACKET RH
HINT:
Use the same procedure as for the LH side.
4. INSTALL BACK DOOR STAY ASSEMBLY LH
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5. INSTALL BACK DOOR STAY ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
6. INSTALL BACK DOOR PANEL CUSHION
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(a) Engage the 2 claws to install a new back door panel cushion. HINT: Use the same procedure for the LH side and RH side. |
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7. INSTALL BACK DOOR UPPER STOPPER CUSHION
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(a) Engage the 2 claws to install a new back door upper stopper cushion. HINT: Use the same procedure for the LH side and RH side. |
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8. INSTALL NO. 2 BACK DOOR WIRE
(a) When replacing the back door panel sub-assembly:
(1) Remove the 2 pieces of tape that secure the rope passed through the inside of the back door panel sub-assembly.
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Tape |
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NOTICE:
The rope will be used when installing the No. 2 back door wire. Leave the rope inside the back door panel sub-assembly.
(b) Secure the rope with a diameter of 9.0 mm (0.354 in.) to the No. 2 back door wire with nonwoven tape as shown in the illustration.
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*a |
Nonwoven Tape |
*b |
Rope |
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*c |
Clamp |
*d |
Connector |
NOTICE:
- As conduction performance may degrade if adhesive from the nonwoven tape contacts the connecting parts of the connectors, cover the connectors with a plastic bag or similar before applying the nonwoven tape.
- Make sure that the rope is secured with nonwoven tape to prevent the rope from separating from the No. 2 back door wire when removing it.
HINT:
- As the No. 2 back door wire is likely to be caught in the narrow areas inside the back door panel sub-assembly, make sure to align the clamp and connectors in a straight line and cover the edges of the connectors with nonwoven tape.
- A rope with a diameter of 8.0 mm (0.315 in.) or less may be caught in the gaps on the inside of the back door panel sub-assembly. Make sure to use a rope with a diameter of 9.0 mm (0.354 in.).
(c) Pass the No. 2 back door wire through the inside of the back door panel sub-assembly as shown in the illustration.
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Install in this Direction |
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NOTICE:
This step should not be performed with the back door panel sub-assembly removed from the vehicle.
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(d) Engage each clamp. |
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(e) Connect the 2 connectors.
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(f) Engage the clamp. |
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(g) Connect the 2 connectors to install the No. 2 back door wire.
9. INSTALL REAR SIDE SPOILER SUB-ASSEMBLY LH
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10. INSTALL REAR SIDE SPOILER SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
11. INSTALL REAR LIGHT ASSEMBLY LH
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12. INSTALL REAR LIGHT ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
13. INSTALL REAR TELEVISION CAMERA ASSEMBLY
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14. INSTALL BACK DOOR GARNISH ASSEMBLY
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15. INSTALL NO. 3 BACK DOOR WIRE
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(a) Engage the 2 clamps to install the No. 3 back door wire. |
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(b) Connect the connector.
16. INSTALL BACK DOOR OPENER SWITCH SUB-ASSEMBLY
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17. INSTALL REAR WIPER MOTOR GROMMET
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18. INSTALL REAR WIPER MOTOR ASSEMBLY
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19. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY
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20. INSTALL REAR WIPER ARM HEAD CAP
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21. INSTALL BACK DOOR LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH
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22. INSTALL REAR WASHER NOZZLE
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23. INSPECT REAR WASHER NOZZLE
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24. ADJUST REAR WASHER NOZZLE
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25. INSTALL CENTER STOP LIGHT ASSEMBLY
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26. INSTALL PACKAGE TRAY TRIM GARNISH HOOK LH
(a) Install the package tray trim garnish hook LH as shown in the illustration.
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Install in this Direction |
(b) Engage the pin as shown in the illustration.
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Install in this Direction |
27. INSTALL PACKAGE TRAY TRIM GARNISH HOOK RH
HINT:
Use the same procedure as for the LH side.
28. INSTALL NO. 2 BACK DOOR SERVICE HOLE COVER
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(a) Engage the clamp. |
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(b) Engage the 12 claws to install the No. 2 back door service hole cover. |
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29. INSTALL BACK DOOR TRIM PANEL ASSEMBLY
(a) Engage the 12 clips to install the back door trim panel assembly.
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Install in this Direction |
HINT:
- Engage the clip in the order shown in the illustration.
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When replacing the back door trim panel assembly, make sure to install 4 new back door trim pads. (for GR)
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