Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001D0TX
Model Year Start: 2019 Model: GR Corolla Prod Date Range: [06/2018 - 01/2019]
Title: DOOR / HATCH: REAR DOOR: REASSEMBLY; 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]

REASSEMBLY

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

2. INSTALL REAR DOOR DUST PROOF SEAL

(a) Engage the 3 claws to install 3 new rear door dust proof seals.

3. INSTALL DOOR WINDOW FRAME MOULDING CLIP

(a) Engage the 2 claws to install the door window frame moulding clip.

4. INSTALL REAR DOOR PANEL CUSHION

(a) Engage the 2 claws to install a new rear door panel cushion.

5. REPAIR INSTRUCTION

Click here 2019 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 09/2022]; EXTERIOR PANELS / TRIM: BLACK OUT TAPE (for Front Door): INSTALLATION+

6. INSTALL REAR DOOR OUTSIDE STRIPE

Click here 2019 - 2021 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 06/2020]; EXTERIOR PANELS / TRIM: BLACK OUT TAPE (for Rear Door): INSTALLATION+

7. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; EXTERIOR PANELS / TRIM: REAR DOOR WINDOW FRAME MOULDING: INSTALLATION+

8. INSTALL REAR DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; EXTERIOR PANELS / TRIM: REAR DOOR WINDOW FRAME MOULDING: INSTALLATION+

9. INSTALL REAR DOOR BELT MOULDING

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; EXTERIOR PANELS / TRIM: REAR DOOR BELT MOULDING: INSTALLATION+

10. INSTALL REAR DOOR LOCK CHILD PROTECTION COVER

(a) Engage the 6 claws to install the rear door lock child protection cover.

11. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Apply MP grease to the sliding parts of the rear door outside handle frame sub-assembly.

(b) Engage the guide and claw as shown in the illustration.

Install in this Direction

(c) Using a T30 "TORX" socket wrench, install the rear door outside handle frame sub-assembly with the screw.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

12. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD

(a) Engage the 3 guides and claw to install the rear door rear outside handle pad.

13. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD

(a) Engage the guide and 2 claws to install the rear door front outside handle pad.

14. INSTALL REAR DOOR OUTSIDE HANDLE COVER

(a) Engage the 2 claws.

(b) Using a T30 "TORX" socket wrench, install the rear door outside handle cover with the screw.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

15. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY

(a) Insert the front end of the rear door outside handle assembly into the rear door outside handle frame sub-assembly.

Install in this Direction

(b) Insert the rear end of the rear door outside handle assembly into the rear door outside handle frame sub-assembly, then slide the rear door outside handle assembly toward the front of the vehicle to install it.

(c) Move the lever as shown in the illustration and engage the 2 claws to secure the rear door outside handle assembly.

16. INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; DOOR LOCK: REAR DOOR LOCK: INSTALLATION+

17. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY

(a) Apply MP grease to the sliding parts of the rear door window regulator assembly.

(b) Install the rear door window regulator assembly with the 6 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(c) Connect the connector.

18. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

(a) Connect the rear power window regulator switch assembly.

(b) Connect the cable to the negative (-) battery terminal.

(c) Turn the engine switch on (IG).

(d) Move the rear door window regulator assembly so that the door glass bolt holes can be seen.

(e) Turn the engine switch off.

(f) Disconnect the cable from the negative (-) battery terminal.

(g) Disconnect the rear power window regulator switch assembly.

(h) Insert the rear door glass sub-assembly into the rear door panel as shown in the illustration.

NOTICE:

Do not damage the rear door glass sub-assembly.

Install in this Direction

(i) Install the rear door glass sub-assembly with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

19. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP

(a) Install the rear door quarter window weatherstrip from the rear door quarter window glass.

(b) Install the rear door quarter window weatherstrip with rear door quarter window glass as shown in the illustration.

Install in this Direction

20. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

(a) Install the screw.

(b) Install the rear door window division bar sub-assembly with the 2 bolts.

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

21. INSTALL REAR DOOR WEATHERSTRIP

(a) Clean the rear door panel.

(1) Remove any remaining double-side tape from the rear door panel.

(2) Wipe off any tape adhesive residue with cleaner.

(b) Remove the release paper from a new rear door weatherstrip.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(c) Engage the 21 clips and install the rear door weatherstrip.

Double-sided Tape

22. INSTALL REAR DOOR NO. 2 SERVICE HOLE COVER

(a) Install the rear door No. 2 service hole cover as shown in the illustration.

Install in this Direction

(b) Engage the clip to connect the rear door weatherstrip as shown in the illustration.

23. INSTALL REAR DOOR CHECK ASSEMBLY

(a) Clean the bolt (B) hole in the vehicle body.

(b) Clean the threads of the bolt (B).

(c) Apply adhesive to the threads of the bolt (B).

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(d) Install the rear door check assembly with the 2 bolts (A) and bolt (B).

Bolt (A)

Bolt (B)

Torque:

Bolt (A) :

5.5 N·m {56 kgf·cm, 49 in·lbf}

Bolt (B) :

30 N·m {306 kgf·cm, 22 ft·lbf}

24. INSTALL REAR DOOR GLASS RUN

(a) Install the rear door glass run.

25. INSTALL REAR DOOR SERVICE HOLE COVER

(a) Apply new butyl tape to the rear door panel.

(b) Pass the rear door lock open lever remote control cable and rear door inside lock/unlock knob locking cable through a new rear door service hole cover.

*a

Reference Point

(c) Attach the rear door service hole cover according to the reference points on the rear door panel.

NOTICE:

Securely install the rear door service hole cover preventing wrinkles and air bubbles.

26. INSTALL REAR DOOR PANEL PROTECTOR

(a) Install the rear door panel protector as shown in the illustration.

Install in this Direction

27. INSTALL REAR DOOR NO. 1 VENT SEAL

(a) Engage the 2 guides and install the rear door No. 1 vent seal to the rear door inner glass weatherstrip as shown in the illustration.

Install in this Direction

(b) Install the rear door inner glass weatherstrip with the rear door No. 1 vent seal as shown in the illustration.

Install in this Direction

28. INSTALL REAR DOOR FRAME GARNISH

(a) Engage the 2 guides as shown in the illustration.

Install in this Direction

(b) Engage the clip to install the rear door frame garnish.

29. INSTALL REAR SPEAKER ASSEMBLY

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; AUDIO / VIDEO: REAR DOOR SPEAKER: INSTALLATION+

30. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Engage the 3 claws to install the rear door inside handle sub-assembly.

31. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

(a) Connect the rear door lock open lever remote control cable and rear door inside lock/unlock knob locking cable to the rear door inside handle sub-assembly as shown in the illustration.

*1

Rear Door Inside Lock/Unlock Knob Locking Cable

*2

Rear Door Lock Open Lever Remote Control Cable

Install in this Direction

(b) Engage the guide, 6 claws and 8 clips as shown in the illustration.

Install in this Direction

(c) Install the rear door trim board sub-assembly with the 3 screws.

32. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL

(a) Connect the connector.

(b) Engage the 6 guides, 10 claws and 2 clips to install the rear power window regulator switch assembly with rear door upper armrest base panel as shown in the illustration.

Install in this Direction

33. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG

(a) Engage the 3 claws to install the rear door inside handle bezel plug.

34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Click here 2019 - 2022 MY Corolla Corolla Hatchback [06/2018 - 09/2022]; MAINTENANCE: M20A-FKS BATTERY: INSTALLATION+

35. INITIALIZE POWER WINDOW CONTROL SYSTEM

Click here 2019 - 2022 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 09/2022]; WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM (for Gasoline Model): INITIALIZATION

36. INSPECT POWER WINDOW OPERATION

Click here 2019 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 01/2019]; WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM (for Gasoline Model): OPERATION CHECK