Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001D0QP
Model Year Start: 2019 Model: Corolla Hatchback Prod Date Range: [06/2018 - 01/2019]
Title: M20A-FKS (FUEL): FUEL TANK (w/ Canister Pump Module (for Double Wishbone Type Suspension)): REMOVAL; 2019 MY Corolla Corolla Hatchback [06/2018 - 01/2019]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Disconnect cable from negative battery terminal

Perform steering sensor zero point calibration

Lane Control System

2019 - 2022 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 09/2022]; PRE-COLLISION: PRE-COLLISION SYSTEM (for Gasoline Model): INITIALIZATION

Pre-collision System

Lighting System (w/ AFS)(EXT)

Initialize back door lock

Power Door Lock Control System

2019 - 2022 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 09/2022]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM (for Hatchback, Gasoline Model): INITIALIZATION

Gas leaks from exhaust system

Inspection After Repair
  • Poor idle, etc.
  • Engine start function, etc.

2019 - 2020 MY Corolla Corolla Hatchback [06/2018 - 09/2019]; M20A-FKS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

CAUTION:

  • Never perform work on fuel system components near any possible ignition sources.
  • Vaporized fuel could ignite, resulting in a serious accident.
  • Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
  • The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

PROCEDURE

1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

Click here 2019 MY Corolla Corolla Hatchback [06/2018 - 01/2019]; M20A-FKS (FUEL): FUEL PUMP (w/ Canister Pump Module (for Double Wishbone Type Suspension)): REMOVAL

2. DRAIN FUEL

3. REMOVE TAIL EXHAUST PIPE ASSEMBLY

Click here 2019 MY Corolla Corolla Hatchback [06/2018 - 01/2019]; M20A-FKS (INTAKE / EXHAUST): EXHAUST PIPE (for Double Wishbone Type Suspension): REMOVAL+

4. REMOVE REAR FLOOR SIDE MEMBER COVER RH (w/ Cover)

Click here 2019 - 2020 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 09/2019]; REAR SUSPENSION: REAR STABILIZER BAR (for Hatchback): REMOVAL+

5. REMOVE REAR FLOOR SIDE MEMBER COVER LH (w/ Cover)

Click here 2019 - 2020 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 09/2019]; REAR SUSPENSION: REAR STABILIZER BAR (for Hatchback): REMOVAL+

6. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

(a) Remove the nut, 4 clips and No. 1 fuel tank protector sub-assembly from the fuel tank assembly.

7. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

(a) Disconnect the fuel tank vent hose sub-assembly from the canister (charcoal canister assembly).

Click here 2019 MY Corolla Corolla Hatchback [06/2018 - 01/2019]; M20A-FKS (FUEL): FUEL SYSTEM: PRECAUTION

8. DISCONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY

(a) Disconnect the fuel tank filler pipe sub-assembly from the fuel tank assembly.

Click here 2019 MY Corolla Corolla Hatchback [06/2018 - 01/2019]; M20A-FKS (FUEL): FUEL SYSTEM: PRECAUTION

9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Disconnect the fuel tank main tube sub-assembly from the fuel pipe.

Click here 2019 MY Corolla Corolla Hatchback [06/2018 - 01/2019]; M20A-FKS (FUEL): FUEL SYSTEM: PRECAUTION

10. REMOVE FUEL TANK ASSEMBLY

CAUTION:

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

(a) Support the fuel tank assembly using an engine lifter.

HINT:

Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

(b) Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.

(c) Lower the engine lifter to remove the fuel tank assembly.

NOTICE:

  • Be careful not to drop the fuel tank assembly.
  • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

11. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Disengage the 3 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.

12. REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY

(a) Disengage the clamp to remove the fuel tank vent hose sub-assembly from the fuel tank assembly.

13. REMOVE NO. 2 FUEL TANK CUSHION

(a) Remove the 2 No. 2 fuel tank cushions from the fuel tank assembly.