K120 / K121 (CVT): TRANSMISSION CONTROL CABLE (for TMC Made): INSTALLATION; 2019 - 2023 MY Corolla Corolla Hatchback [06/2018

Last Modified: 05-13-2024	6.11:8.1.0	Doc ID: RM100000001D0M0
Model Year Start: 2019	Model: Corolla Hatchback	Prod Date Range: [06/2018 - 03/2023]
Title: K120 / K121 (CVT): TRANSMISSION CONTROL CABLE (for TMC Made): INSTALLATION; 2019 - 2023 MY Corolla Corolla Hatchback [06/2018 - 03/2023]

INSTALLATION

PROCEDURE

1. INSTALL FLOOR SHIFT TRANSMISSION CONTROL SELECT CABLE

NOTICE:

Before installing the floor shift transmission control select cable, check that the shift lever is in N.

(a) Turn the transmission control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.

NOTICE:

If the transmission control shaft lever is turned counterclockwise more than necessary, manual valve link lever sub-assembly may separate from the manual valve.

*1	Transmission Control Shaft Lever
*a	Manual Valve Link Lever Sub-assembly
*b	Manual Valve

(b) Pass the floor shift transmission control select cable into the vehicle and install the floor shift transmission control select cable to the vehicle body with the 2 nuts.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

(d) Connect the floor shift transmission control select cable to the No. 1 transmission control cable bracket with a new clip.

(e) Connect the floor shift transmission control select cable to the transmission control shaft lever as shown in the illustration.

*a	Correct
*b	Incorrect

(f) Slide the adjuster case cover in the direction shown by the arrow.

*a	Slide
*b	Adjuster Case Cover

(g) Using a precision screwdriver, pull out the lock piece of the adjuster case.

*a	Pull Out
*b	Lock Piece
*c	Adjuster Case

(h) Turn the lock nut of the floor shift transmission control select cable counterclockwise. While holding the lock nut, push in the stopper.

*a	Lock Nut
*b	Push in
*c	Stopper

(i) Connect the floor shift transmission control select cable to the transmission floor shift assembly.

NOTICE:

After installation, check that the outer part of the stopper is as shown in the illustration.
Do not forcibly pull the floor shift transmission control select cable into the cabin.

Stopper

(j) Connect the floor shift transmission control select cable to the transmission floor shift assembly.

NOTICE:

Before connecting the floor shift transmission control select cable, check that the shift lever is in N.

Securely connect the end of the floor shift transmission control select cable to the transmission floor shift assembly.

(k) Push in the lock piece of the adjuster case to lock it.

*a	Push in
*b	Lock Piece
*c	Adjuster Case

NOTICE:

When pushing in the lock piece of the adjuster case to lock it, remove your hand from the lever shaft.

*1	Floor Shift Transmission Control Select Cable
*a	Lever Shaft

When pushing in the lock piece of the adjuster case to lock it, do not move the lever shaft or floor shift transmission control select cable forward or backward.

(l) Move the adjuster case cover in the direction shown by the arrow.

NOTICE:

If the adjuster case cover is not moved far enough so that the adjuster case cover engages the lock piece, the floor shift transmission control select cable will not be able to lock, and reliable shift operation will not be possible.

*a	Adjuster Case Cover
*b	Lock Piece

2. INSTALL CONSOLE BOX ASSEMBLY

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3. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR

(a) Install the front No. 1 floor heat insulator to the vehicle body with the 3 nuts.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

4. INSTALL FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)

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5. INSTALL FRONT FLOOR CENTER BRACE

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6. INSTALL FRONT FLOOR COVER LH

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7. INSTALL FRONT FLOOR COVER RH

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8. INSTALL BATTERY CLAMP SUB-ASSEMBLY

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9. INSTALL ECM

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10. INSTALL BATTERY

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11. INSPECT SHIFT LEVER POSITION

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12. ADJUST SHIFT LEVER POSITION

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13. INSPECT FOR EXHAUST GAS LEAK

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