Last Modified: 07-31-2024 |
6.11:8.1.0 |
Doc ID: RM100000001D0H9 |
Model Year Start: 2019 |
Model: Corolla Hatchback |
Prod Date Range: [06/2018 - 09/2019] |
Title: M20A-FKS (EMISSION CONTROL): EGR VALVE: REMOVAL; 2019 - 2020 MY Corolla Corolla Hatchback [06/2018 - 09/2019] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR valve assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
|
Necessary Procedures
|
Effect/Inoperative Function when Necessary Procedure not Performed
|
Link
|
-
Replacement of EGR valve assembly
-
Gas leaks from exhaust system is repaired
|
Inspection after repair
|
-
Poor idle, etc.
-
Engine start function, etc.
|
|
NOTICE:
This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here
PROCEDURE
1. DRAIN ENGINE COOLANT
Click here
2. REMOVE EGR COOLER ASSEMBLY
Click here
3. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY
(a) Disconnect the EGR valve assembly connector.
|
|
(b) Using an 8 mm socket wrench, remove the 4 bolts and No. 1 EGR pipe sub-assembly from the intake manifold and EGR valve assembly.
|
|
(c) Remove the EGR valve adapter gasket from the No. 1 EGR pipe sub-assembly.
|
|
(d) Remove the EGR inlet gasket from the intake manifold.
|
|
4. REMOVE EGR VALVE ASSEMBLY
(a) Slide the clip and remove the No. 4 water by-pass hose from the EGR valve assembly.
|
|
*1
|
No. 4 Water By-pass Hose
|
*2
|
No. 8 Water By-pass Hose
|
|
|
(b) Slide the clip and disconnect the No. 8 water by-pass hose from the EGR valve assembly.
(c) Using the 8 mm socket wrench, remove the 2 bolts and EGR valve assembly.
|
|
|