Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM100000001D0BL |
Model Year Start: 2019 |
Model: GR Corolla |
Prod Date Range: [06/2018 - 01/2019] |
Title: STEERING COLUMN: STEERING COLUMN ASSEMBLY: INSTALLATION; 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019] |
INSTALLATION
PROCEDURE
1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
2. INSTALL STEERING COLUMN ASSEMBLY
NOTICE:
Make sure that the wire harness is not interfering with the steering column assembly.
(a) Install the steering column assembly with the bolt and 2 nuts.
Torque:
36 N·m {367 kgf·cm, 27 ft·lbf}
(b) Connect each connector and engage each wire harness clamp to the steering column assembly.
3. INSTALL STOP LIGHT SWITCH ASSEMBLY
Click here
4. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
(a) Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly.
*a
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Matchmark
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Install in this direction
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(b) Install the No. 2 steering intermediate shaft assembly to the steering column assembly.
(c) Install the bolt.
Torque:
64 N·m {653 kgf·cm, 47 ft·lbf}
5. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
(a) Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering gear assembly.
*a
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Matchmark
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Connect in this direction
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(b) Connect the No. 2 steering intermediate shaft assembly to the steering gear assembly.
(c) Install the bolt.
Torque:
64 N·m {653 kgf·cm, 47 ft·lbf}
6. INSTALL COLUMN HOLE COVER SILENCER SHEET
(a) Engage the 2 claws to install the column hole cover silencer sheet.
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(b) Engage the claw to close the column hole cover silencer sheet.
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Close in this direction
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7. INSTALL NO. 1 AIR DUCT
(a) Engage the 3 claws to install a new No. 1 air duct.
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(b) Install the 2 bolts.
8. INSTALL FRONT CONSOLE UPPER PANEL GARNISH
Click here
9. INSTALL FRONT NO. 1 CONSOLE BOX INSERT
Click here
10. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
Click here
11. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
NOTICE:
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Do not remove/install the spiral cable with sensor sub-assembly with the battery connected and the engine switch on (IG).
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Do not rotate the spiral cable with sensor sub-assembly without the steering wheel assembly installed, with the battery connected and the engine switch on (IG).
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Ensure that the steering wheel is installed and aligned straight when inspecting the steering sensor.
(a) Using pliers, expand the clamp.
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(b) While holding the clamp expanded, install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly and engage the claw.
(c) Return the clamp to its original position.
(d) Connect each connector to the turn signal switch assembly with spiral cable sub-assembly.
12. INSTALL UPPER STEERING COLUMN COVER
(a) Engage the 2 claws and 4 clips to connect the upper steering column cover.
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(b) Engage the claw to install the upper steering column cover.
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13. INSTALL LOWER STEERING COLUMN COVER SUB-ASSEMBLY
(a) Engage the 2 claws to install the lower steering column cover sub-assembly.
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(b) Install the 3 screws.
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14. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
15. INSPECT AND ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY
Click here
16. INSTALL STEERING WHEEL ASSEMBLY
Click here
17. CHECK STEERING WHEEL CENTER POINT
18. INSTALL HORN BUTTON ASSEMBLY
Click here
19. PERFORM CALIBRATION AND REGISTRATION
for Power assist system calibration: Click here
for Smart key system registration: Click here
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