Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM100000001CZTJ |
Model Year Start: 2019 |
Model: Corolla Hatchback |
Prod Date Range: [06/2018 - 09/2019] |
Title: M20A-FKS (COOLING): COOLING FAN MOTOR (w/o Cooling Fan ECU): INSTALLATION; 2019 - 2020 MY Corolla Corolla Hatchback [06/2018 - 09/2019] |
INSTALLATION
PROCEDURE
1. INSTALL COOLING FAN MOTOR
(a) Install the cooling fan motor to the fan shroud with the 3 screws.
Torque:
3.9 N·m {40 kgf·cm, 35 in·lbf}
2. INSTALL FAN
NOTICE:
Do not reverse the position of the fan when installing them. Doing so may damage the parts.
(a) Install the fan to the cooling fan motor with the 3 screws.
Torque:
3.9 N·m {40 kgf·cm, 35 in·lbf}
3. INSTALL FAN WITH MOTOR ASSEMBLY
(a) Engage the 2 guides.
(b) Engage the 2 claws to install the fan with motor assembly to the radiator assembly.
NOTICE:
Do not damage the radiator assembly when installing the fan with motor assembly.
(c) Engage the 2 wire harness clamps.
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(d) Connect the cooling fan motor connector.
(1) Connect the cooling fan motor connector and push down the lock lever to engage the claw as shown in the illustration.
NOTICE:
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When connecting the cooling fan motor connector, make sure that the connecting parts of the cooling fan motor connector are free of dirt, water or other foreign matter.
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Be sure to securely connect the cooling fan motor connector.
4. INSTALL NO. 2 RADIATOR AIR GUIDE
(a) Engage the 5 claws to install the No. 2 radiator air guide.
5. CONNECT NO. 2 RADIATOR HOSE
(a) Engage the clamp to connect the No. 2 radiator hose to the hose clamp.
6. CONNECT NO. 1 RADIATOR HOSE
(a) Engage the clamp to connect the No. 1 radiator hose to the hose clamp.
7. CONNECT NO. 2 WATER BY-PASS HOSE
(a) Engage the 5 clamps to connect the No. 2 water by-pass hose to the radiator assembly and fan shroud.
8. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
(a) Install the upper radiator support sub-assembly with the 5 bolts.
Torque:
12.5 N·m {127 kgf·cm, 9 ft·lbf}
(b) Engage the 3 clamps to connect the wire harness to the upper radiator support sub-assembly.
(c) Connect the horn connector.
(d) Engage the clamp to connect the hood lock control cable assembly to the upper radiator support sub-assembly.
9. INSTALL HOOD LOCK ASSEMBLY
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10. INSTALL INLET NO. 2 AIR CLEANER
(a) Install the inlet No. 2 air cleaner to the air cleaner case sub-assembly.
11. INSTALL INLET NO. 1 AIR CLEANER
(a) Install the inlet No. 1 air cleaner to the upper radiator support sub-assembly and inlet No. 2 air cleaner with the 4 bolts.
Torque:
4.0 N·m {41 kgf·cm, 35 in·lbf}
12. INSTALL INLET NO. 3 AIR CLEANER
(a) Engage the claw.
(b) Install the inlet No. 3 air cleaner with the 2 clips.
13. INSTALL HEADLIGHT ASSEMBLY
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14. ADD ENGINE COOLANT
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15. INSPECT FOR COOLANT LEAK
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16. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
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