Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000001CZTJ
Model Year Start: 2019 Model: Corolla Hatchback Prod Date Range: [06/2018 - 09/2019]
Title: M20A-FKS (COOLING): COOLING FAN MOTOR (w/o Cooling Fan ECU): INSTALLATION; 2019 - 2020 MY Corolla Corolla Hatchback [06/2018 - 09/2019]

INSTALLATION

PROCEDURE

1. INSTALL COOLING FAN MOTOR

(a) Install the cooling fan motor to the fan shroud with the 3 screws.

Torque:

3.9 N·m {40 kgf·cm, 35 in·lbf}

2. INSTALL FAN

NOTICE:

Do not reverse the position of the fan when installing them. Doing so may damage the parts.

(a) Install the fan to the cooling fan motor with the 3 screws.

Torque:

3.9 N·m {40 kgf·cm, 35 in·lbf}

3. INSTALL FAN WITH MOTOR ASSEMBLY

(a) Engage the 2 guides.

(b) Engage the 2 claws to install the fan with motor assembly to the radiator assembly.

NOTICE:

Do not damage the radiator assembly when installing the fan with motor assembly.

(c) Engage the 2 wire harness clamps.

*a

Lock Lever

(d) Connect the cooling fan motor connector.

(1) Connect the cooling fan motor connector and push down the lock lever to engage the claw as shown in the illustration.

NOTICE:

  • When connecting the cooling fan motor connector, make sure that the connecting parts of the cooling fan motor connector are free of dirt, water or other foreign matter.
  • Be sure to securely connect the cooling fan motor connector.

4. INSTALL NO. 2 RADIATOR AIR GUIDE

(a) Engage the 5 claws to install the No. 2 radiator air guide.

5. CONNECT NO. 2 RADIATOR HOSE

(a) Engage the clamp to connect the No. 2 radiator hose to the hose clamp.

6. CONNECT NO. 1 RADIATOR HOSE

(a) Engage the clamp to connect the No. 1 radiator hose to the hose clamp.

7. CONNECT NO. 2 WATER BY-PASS HOSE

(a) Engage the 5 clamps to connect the No. 2 water by-pass hose to the radiator assembly and fan shroud.

8. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

(a) Install the upper radiator support sub-assembly with the 5 bolts.

Torque:

12.5 N·m {127 kgf·cm, 9 ft·lbf}

(b) Engage the 3 clamps to connect the wire harness to the upper radiator support sub-assembly.

(c) Connect the horn connector.

(d) Engage the clamp to connect the hood lock control cable assembly to the upper radiator support sub-assembly.

9. INSTALL HOOD LOCK ASSEMBLY

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; DOOR / HATCH: HOOD LOCK CONTROL CABLE ASSEMBLY: INSTALLATION+ 2020 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 09/2022]; DOOR / HATCH: HOOD LOCK CONTROL CABLE ASSEMBLY: INSTALLATION+

10. INSTALL INLET NO. 2 AIR CLEANER

(a) Install the inlet No. 2 air cleaner to the air cleaner case sub-assembly.

11. INSTALL INLET NO. 1 AIR CLEANER

(a) Install the inlet No. 1 air cleaner to the upper radiator support sub-assembly and inlet No. 2 air cleaner with the 4 bolts.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

12. INSTALL INLET NO. 3 AIR CLEANER

(a) Engage the claw.

(b) Install the inlet No. 3 air cleaner with the 2 clips.

13. INSTALL HEADLIGHT ASSEMBLY

Click here 2019 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - 01/2019]; LIGHTING (EXT): HEADLIGHT ASSEMBLY: INSTALLATION 2020 - 2022 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 - 09/2022]; LIGHTING (EXT): HEADLIGHT ASSEMBLY: INSTALLATION

14. ADD ENGINE COOLANT

Click here 2019 - 2020 MY Corolla Corolla Hatchback [06/2018 - 09/2019]; MAINTENANCE: M20A-FKS COOLANT: REPLACEMENT+

15. INSPECT FOR COOLANT LEAK

Click here 2019 - 2020 MY Corolla Corolla Hatchback [06/2018 - 09/2019]; M20A-FKS (COOLING): COOLING SYSTEM: ON-VEHICLE INSPECTION+

16. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here 2019 MY Corolla Corolla Hatchback [06/2018 - 01/2019]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2020 MY Corolla Corolla Hatchback [01/2019 - 03/2019]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2020 MY Corolla Corolla Hatchback [03/2019 - 09/2019]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+