Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM100000001CZBY |
Model Year Start: 2019 |
Model: GR Corolla |
Prod Date Range: [06/2018 - 01/2019] |
Title: BRAKE SYSTEM (OTHER): BRAKE BOOSTER (for Gasoline Model): REMOVAL; 2019 MY Corolla Corolla Hatchback GR Corolla [06/2018 - 01/2019] |
REMOVAL
PROCEDURE
1. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY
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2. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY
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3. REMOVE DASH PANEL HEAT INSULATOR
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4. DISCONNECT CHECK VALVE TO CONNECTOR TUBE HOSE
(a) Slide the clip and disconnect the check valve to connector tube hose from the brake booster assembly.
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5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
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6. LOOSEN LOCK NUT
(a) Loosen the lock nut of the brake master cylinder push rod clevis.
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*1
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Lock Nut
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*2
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Brake Master Cylinder Push Rod Clevis
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7. REMOVE BRAKE PEDAL RETURN SPRING
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8. REMOVE PUSH ROD PIN
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9. REMOVE BRAKE BOOSTER ASSEMBLY
(a) Apply protective tape to the vehicle body as shown in the illustration.
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Protective Tape
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(b) Disengage the 5 clamps to remove the No. 2 brake tube clamp from the brake lines.
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(c) Disengage the clamp and remove the No. 2 brake tube clamp from the vehicle body.
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(d) Disengage the 5 clamps to remove the No. 1 brake tube clamp from the brake lines.
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(e) for Manual Transaxle:
(1) Disengage the 2 clamps to remove the clutch master cylinder to flexible hose tube from the clutch master cylinder tube clamp.
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(2) Disengage the 2 clamps and remove the 2 clutch master cylinder tube clamps from the vehicle body.
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(g) Remove the brake master cylinder push rod clevis and lock nut from the brake booster assembly.
(h) Remove the brake booster assembly from the vehicle body.
NOTICE:
Do not apply excessive force to the brake lines.
10. REMOVE BRAKE BOOSTER GASKET
(a) Remove the brake booster gasket from the brake booster assembly.
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