| 
                     
                        | Last Modified: 05-08-2025 | 6.11:8.1.0 | Doc ID: RM100000002FR6E |  
                        | Model Year Start: 2024 | Model: RAV4 | Prod Date Range: [10/2023 -                    
                                       ] |  
                        | Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE PEDAL STROKE SENSOR (w/o Vacuum Brake Booster): REMOVAL; 2024 - 2025 MY RAV4 RAV4 HV [10/2023 -        ] |  REMOVALCAUTION / NOTICE / HINTThe necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during brake pedal stroke sensor assembly removal/installation are shown below. Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)
                     
                        
                        
                        
                        
                     
                     
                        
                           | Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |  
                           
                         
                           | Auxiliary battery terminal is disconnected/reconnected | Perform steering sensor zero point calibration | Lane control system | 
                                 
                                    
                                       
                                          ![2022 - 2025 MY RAV4 RAV4 HV [12/2021 -        ]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION](/t3Portal/stylegraphics/info.gif)  |  
                           | Parking support brake system (for HV model)*1 |  
                           | Pre-collision system |  
                           | Reset back door close position | Power back door system | 
                                 
                                    
                                       
                                          ![2024 - 2025 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: POWER BACK DOOR SYSTEM: INITIALIZATION](/t3Portal/stylegraphics/info.gif)  |  
                           | Power back door initialization | Power door lock control system | 
                                 
                                    
                                       
                                          ![2019 - 2025 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION](/t3Portal/stylegraphics/info.gif)  |  
                           | Brake pedal stroke sensor assembly*2 | 
                                 
                                    
Perform "Reset Memory"
Perform "Calibration"
 | 
                                 
                                    
DTCs are stored
ABS warning light illuminates
Brake system warning light (yellow indicator) illuminates
Slip indicator light illuminates
Brake control disabled or malfunctions (brake drag, etc.)
 | 
                                 
                                    
                                       
                                          ![2022 - 2025 MY RAV4 RAV4 HV [12/2021 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/o Vacuum Brake Booster): UTILITY](/t3Portal/stylegraphics/info.gif)  |  
                     NOTICE: 
                        
After the ignition switch is turned off, the audio and visual system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 2 minutes before disconnecting the cable from the negative (-) auxiliary battery terminal.
When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal.
 PROCEDURE1.   PRECAUTION NOTICE: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work. Click here
                        
                           
                              ![2019 - 2025 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION](/t3Portal/stylegraphics/info.gif)  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL Click here
                        
                           
                              ![2024 - 2025 MY RAV4 HV [10/2023 -        ]; MAINTENANCE: A25A-FXS AUXILIARY BATTERY: REMOVAL](/t3Portal/stylegraphics/info.gif)  NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Click here
                        
                           
                              ![2024 - 2025 MY RAV4 RAV4 HV [10/2023 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION](/t3Portal/stylegraphics/info.gif)  3. REMOVE FRONT DOOR SCUFF PLATE LH Click here
                        
                           
                              ![2024 - 2025 MY RAV4 RAV4 HV [10/2023 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+](/t3Portal/stylegraphics/info.gif)  4. REMOVE COWL SIDE TRIM BOARD LH Click here
                        
                           
                              ![2023 - 2025 MY RAV4 RAV4 HV [10/2022 -        ]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+](/t3Portal/stylegraphics/info.gif)  5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Click here
                        
                           
                              ![2023 - 2025 MY RAV4 RAV4 HV [10/2022 -        ]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL+](/t3Portal/stylegraphics/info.gif)  6. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY 
                     
                        
                           | (a) Disconnect the connector from the brake pedal stroke sensor assembly. |  |  (b) Remove the 2 nuts and brake pedal stroke sensor assembly from the brake pedal support assembly. 
                     NOTICE: 
                        
Do not drop the brake pedal stroke sensor assembly.
If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.
 |