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                        | Last Modified: 05-08-2025 | 6.11:8.1.0 | Doc ID: RM100000002FR67 |  
                        | Model Year Start: 2024 | Model: RAV4 | Prod Date Range: [10/2023 -                    
                                       ] |  
                        | Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): REMOVAL; 2024 - 2025 MY RAV4 RAV4 HV [10/2023 -        ] |  REMOVALCAUTION / NOTICE / HINTThe necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake pedal support assembly removal/installation are shown below. Necessary Procedures After Parts Removed/Installed/Replaced
                     
                        
                        
                        
                        
                     
                     
                        
                           | Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |  
                           
                         
                           | Battery terminal is disconnected/reconnected | Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) | Stop and start system | 
                                 
                                    
                                       
                                          ![2024 - 2025 MY RAV4 [10/2023 -        ]; STOP AND START: STOP AND START SYSTEM: PRECAUTION](/t3Portal/stylegraphics/info.gif)  |  
                           | Perform steering sensor zero point calibration | Lane control system | 
                                 
                                    
                                       
                                          ![2022 - 2025 MY RAV4 RAV4 HV [12/2021 -        ]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION](/t3Portal/stylegraphics/info.gif)  |  
                           | Parking support brake system (for Gasoline model)*1 |  
                           | Pre-collision system |  
                           | Reset back door close position | Power back door system | 
                                 
                                    
                                       
                                          ![2024 - 2025 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: POWER BACK DOOR SYSTEM: INITIALIZATION](/t3Portal/stylegraphics/info.gif)  |  
                           | Back door lock initialization*2 | Power door lock control system | 
                                 
                                    
                                       
                                          ![2019 - 2025 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION](/t3Portal/stylegraphics/info.gif)  |  
                     NOTICE: 
                        
After the ignition switch is turned off, the audio and visual system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 2 minutes before disconnecting the cable from the negative (-) auxiliary battery terminal.
When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal.
 PROCEDURE1.   PRECAUTION CAUTION: Be sure to read precaution thoroughly before servicing. Click here
                        
                           
                              ![2021 - 2025 MY RAV4 RAV4 HV [08/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: PRECAUTION](/t3Portal/stylegraphics/info.gif)    NOTICE: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Click here
                        
                           
                              ![2019 - 2025 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION](/t3Portal/stylegraphics/info.gif)  2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY Click here
                        
                           
                              ![2024 - 2025 MY RAV4 RAV4 HV [10/2023 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: KNEE AIRBAG ASSEMBLY: REMOVAL](/t3Portal/stylegraphics/info.gif)  3. REMOVE NO. 1 AIR DUCT (for TMC Made) Click here
                        
                           
                              ![2024 - 2025 MY RAV4 RAV4 HV [10/2023 -        ]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: REMOVAL+](/t3Portal/stylegraphics/info.gif)  4. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMC Made) Click here
                        
                           
                              ![2024 - 2025 MY RAV4 RAV4 HV [10/2023 -        ]; STEERING COLUMN: STEERING COLUMN ASSEMBLY: REMOVAL+](/t3Portal/stylegraphics/info.gif)  5. REMOVE STOP LIGHT SWITCH ASSEMBLY Click here
                        
                           
                              ![2019 - 2025 MY RAV4 RAV4 HV [11/2018 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: REMOVAL](/t3Portal/stylegraphics/info.gif)  6. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER Click here
                        
                           
                              ![2019 - 2025 MY RAV4 RAV4 HV [11/2018 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: REMOVAL+](/t3Portal/stylegraphics/info.gif)  7. DISCONNECT BRAKE PEDAL SUPPORT ASSEMBLY 
                     
                        
                           | (a) Disconnect the connector and disengage the 2 clamps. |  |  
                     
                        
                           | (b) Remove the bolt and disconnect the brake pedal support assembly from the instrument panel reinforcement assembly. |  |  8. REMOVE BRAKE PEDAL RETURN SPRING 
                     
                        
                           | (a) Remove the brake pedal return spring from the brake pedal support assembly. |  |  9. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY Click here
                        
                           
                              ![2024 - 2025 MY RAV4 [10/2023 -        ]; HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for A25A-FKS): REMOVAL](/t3Portal/stylegraphics/info.gif)  10. REMOVE PUSH ROD PIN 
                     
                        
                           | (a) Remove the clip and push rod pin. |  |  11. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY 
                     
                        
                           | (a) w/ clip: (1) Remove the 2 clips from the brake pedal support assembly. |  |  
                     
                        
                           | (b) Remove the 4 nuts and brake pedal support assembly. |  |  12. REMOVE BRAKE PEDAL PAD (a) Remove the brake pedal pad from the brake pedal support assembly. |