Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000002FQ2I
Model Year Start: 2024 Model: RAV4 Prod Date Range: [10/2023 -           ]
Title: DOOR / HATCH: POWER BACK DOOR SYSTEM: Jam Protection Function Activates During Power Back Door Operation; 2024 MY RAV4 RAV4 HV [10/2023 -        ]

Jam Protection Function Activates During Power Back Door Operation

DESCRIPTION

The power back door is controlled by the multiplex network door ECU and the back door motor is driven. During motor operation, the power back door (touch sensor) used for jam protection checks for obstruction by foreign objects, etc. by detecting changes in resistance due to contact.

Furthermore, the speed of the back door is monitored using the pulse sensor (power back door unit assembly) and if a change in speed is detected, it is judged that there is an obstruction by a foreign object and the door direction is reversed.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

If the multiplex network door ECU has been replaced, or if any of the connectors has been disconnected, initialize the power back door system.

Click here 2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: POWER BACK DOOR SYSTEM: INITIALIZATION

PROCEDURE

1.

CHECK POWER BACK DOOR SYSTEM

(a) Check if there are any foreign objects interfering with back door operation.

Result

Proceed to

There are no foreign objects

A

There are foreign objects

B

B

REMOVE FOREIGN OBJECT

A

2.

CHECK BACK DOOR OPERATION

(a) Set the power back door system main switch to "Off"

(1) Operate the multi-information display and disable the function.

Display

Description

Default

Setting

Relevant ECU

System settings

Function that enables or disables the power back door operation.

On

On or Off

Multiplex network door ECU

(2) Check that the back door operates smoothly without catching (does not feel heavy) when manually opened and closed.

NG

GO TO STEP 10

OK

3.

READ VALUE USING GTS

(a) Check the Data List to determine if the power back door sensor assembly functions properly.

Body Electrical > Back Door > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

PBD Touch Sensor RH

Power back door sensor assembly RH signal

ON, OFF or Open

ON: Power back door sensor assembly RH pressed

OFF: Power back door sensor assembly RH not pressed

Open: Power back door sensor assembly RH circuit open

-

PBD Touch Sensor LH

Power back door sensor assembly LH signal

ON, OFF or Open

ON: Power back door sensor assembly LH pressed

OFF: Power back door sensor assembly LH not pressed

Open: Power back door sensor assembly LH circuit open

-

Body Electrical > Back Door > Data List

Tester Display

PBD Touch Sensor RH

PBD Touch Sensor LH

Result

Proceed to

On the GTS screen, ON or OFF is displayed accordingly

A

On the GTS screen, ON or OFF is not displayed accordingly or Open is displayed for power back door sensor assembly RH

B

On the GTS screen, ON or OFF is not displayed accordingly or Open is displayed for power back door sensor assembly LH

C

B

GO TO STEP 6

C

GO TO STEP 8

A

4.

CHECK POWER BACK DOOR UNIT ASSEMBLY SET LH

(a) Using an oscilloscope, check the waveform of each terminal from the rear of the multiplex network door ECU connector.

*a

Component with harness connected

(Multiplex Network Door ECU)

*b

Waveform (CH1)

*c

Waveform (CH2)

-

-

Measurement Condition:

Item

Condition

Tester Connection

  • CH1: R27-13 (DS1) - Body ground
  • CH2: R27-5 (DS2) - Body ground

Tool Setting

2 V/DIV., 2 ms./DIV.

Vehicle Condition

Open and close the back door by hand.

HINT:

  • The period changes in accordance to the speed at which the back door is opened and closed by hand.
  • The wave height changes in accordance with the auxiliary battery voltage.
NG

REPLACE POWER BACK DOOR UNIT ASSEMBLY SET LH

OK

5.

CHECK POWER BACK DOOR UNIT ASSEMBLY SET RH

(a) Using an oscilloscope, check the waveform of each terminal from the rear of the multiplex network door ECU connector.

*a

Component with harness connected

(Multiplex Network Door ECU)

*b

Waveform (CH1)

*c

Waveform (CH2)

-

-

Measurement Condition:

Item

Condition

Tester Connection

  • CH1: R27-6 (DS12) - Body ground
  • CH2: R27-12 (DS22) - Body ground

Tool Setting

2 V/DIV., 2 ms./DIV.

Vehicle Condition

Open and close the back door by hand.

HINT:

  • The period changes in accordance to the speed at which the back door is opened and closed by hand.
  • The wave height changes in accordance with the auxiliary battery voltage.
OK

REPLACE MULTIPLEX NETWORK DOOR ECU

NG

REPLACE POWER BACK DOOR UNIT ASSEMBLY SET RH

6.

INSPECT POWER BACK DOOR SENSOR ASSEMBLY RH

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR / HATCH: POWER BACK DOOR TOUCH SENSOR: INSPECTION

NG

REPLACE POWER BACK DOOR SENSOR ASSEMBLY RH

OK

7.

CHECK HARNESS AND CONNECTOR (POWER BACK DOOR SENSOR ASSEMBLY RH - MULTIPLEX NETWORK DOOR ECU)

(a) Disconnect the R8 power back door sensor assembly RH connector.

(b) Disconnect the R27 multiplex network door ECU connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

R8-1 (OSR) - R27-8 (OSR)

Always

Below 1 Ω

R8-2 (OSRE) - R27-9 (OSE)

Always

Below 1 Ω

R8-1 (OSR) or R27-8 (OSR) - Body ground

Always

10 kΩ or higher

R8-2 (OSRE) or R27-9 (OSE) - Body ground

Always

10 kΩ or higher

OK

REPLACE MULTIPLEX NETWORK DOOR ECU

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

8.

INSPECT POWER BACK DOOR SENSOR ASSEMBLY LH

Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR / HATCH: POWER BACK DOOR TOUCH SENSOR: INSPECTION

NG

REPLACE POWER BACK DOOR SENSOR ASSEMBLY LH

OK

9.

CHECK HARNESS AND CONNECTOR (POWER BACK DOOR SENSOR ASSEMBLY LH - MULTIPLEX NETWORK DOOR ECU)

(a) Disconnect the R9 power back door sensor assembly LH connector.

(b) Disconnect the R27 multiplex network door ECU connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

R9-1 (OSL) - R27-1 (OSL)

Always

Below 1 Ω

R9-2 (OSLE) - R27-9 (OSE)

Always

Below 1 Ω

R9-1 (OSL) or R27-1 (OSL) - Body ground

Always

10 kΩ or higher

R9-2 (OSLE) or R27-9 (OSE) - Body ground

Always

10 kΩ or higher

OK

REPLACE MULTIPLEX NETWORK DOOR ECU

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

10.

VISUALLY CHECK POWER BACK DOOR UNIT ASSEMBLY SET LH/RH

(a) Visually check the power back door unit assembly set LH/RH to check that there is no obvious damage, bends or fluid leaks.

OK:

There is no obvious damage, bends or fluid leaks on the power back door unit assembly set LH/RH.

OK

ADJUST BACK DOOR

NG

REPLACE POWER BACK DOOR UNIT ASSEMBLY SET LH/RH