Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM100000002EKGS
Model Year Start: 2024 Model: RAV4 Prod Date Range: [10/2023 -           ]
Title: DOOR LOCK: BACK DOOR LOCK: INSTALLATION; 2024 MY RAV4 RAV4 HV [10/2023 -        ]

INSTALLATION

PROCEDURE

1. INSTALL BACK DOOR LOCK WITH COURTESY LIGHT SWITCH ASSEMBLY (w/o Power Back Door)

NOTICE:

When installing a new back door lock with courtesy light switch assembly, if there are any strings attached to it, cut the strings off.

(a) Apply MP grease to the sliding parts of the back door lock with courtesy light switch assembly.

(b) Temporarily install the bolt A.

*a

Bolt A

(c) Install the back door lock with courtesy light switch assembly with the 3 bolts in the order shown in the illustration.

Torque:

7.0 N·m {71 kgf·cm, 62 in·lbf}

(d) Connect the connector.

2. INSTALL BACK DOOR LOCK WITH COURTESY LIGHT SWITCH ASSEMBLY (w/ Power Back Door)

NOTICE:

When installing a new back door lock with courtesy light switch assembly, if there are any strings attached to it, cut the strings off.

(a) Apply MP grease to the sliding parts of the back door lock with courtesy light switch assembly.

(b) Temporarily install the bolt A.

*a

Bolt A

Bolt

Connector

(c) Install the back door lock with courtesy light switch assembly with the 4 bolts in the order shown in the illustration.

Torque:

7.0 N·m {71 kgf·cm, 62 in·lbf}

(d) Connect the 2 connectors.

3. INSTALL BACK DOOR TRIM BOARD ASSEMBLY

Click here 2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: BACK DOOR: REASSEMBLY+

4. INSTALL BACK DOOR GRIP BASE

Click here 2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: BACK DOOR: REASSEMBLY+

5. INSTALL BACK DOOR GRIP

HINT:

Use the same procedure described for the back door grip base.

6. INSTALL BACK DOOR SIDE GARNISH LH

Click here 2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: BACK DOOR: REASSEMBLY+

7. INSTALL BACK DOOR SIDE GARNISH RH

HINT:

Use the same procedure described for the LH side.

8. INSTALL BACK DOOR CENTER GARNISH

Click here 2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: BACK DOOR: REASSEMBLY+

9. INSPECT POWER BACK DOOR SYSTEM (w/ Power Back Door)

Click here 2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: POWER BACK DOOR SYSTEM: OPERATION CHECK

10. INITIALIZE POWER BACK DOOR SYSTEM (w/ Power Back Door)

Click here 2024 MY RAV4 RAV4 HV [10/2023 -        ]; DOOR / HATCH: POWER BACK DOOR SYSTEM: INITIALIZATION