Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM1000000026RKS
Model Year Start: 2023 Model: RAV4 Prod Date Range: [10/2022 - 10/2023]
Title: A25A-FKS (STARTING): STARTER (w/ Stop And Start System): REMOVAL; 2023 MY RAV4 [10/2022 - 10/2023]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during starter assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*: When performing learning using the Techstream.

Click here 2023 MY RAV4 [10/2022 - 10/2023]; PARK ASSIST / MONITORING: PARKING SUPPORT BRAKE SYSTEM (for Gasoline Model): CALIBRATION

Battery terminal is disconnected/reconnected

Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

Stop and start system

2023 MY RAV4 [10/2022 - 10/2023]; STOP AND START: STOP AND START SYSTEM: PRECAUTION

Perform steering sensor zero point calibration

Lane control system

2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Parking support brake system (for Gasoline model)*

Pre-collision system

Reset back door close position

Power back door system (for Gasoline model)

2019 - 2023 MY RAV4 [11/2018 - 10/2023]; DOOR / HATCH: POWER BACK DOOR SYSTEM (for Gasoline Model): INITIALIZATION

Back door lock initialization

Power door lock control system

2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

Starter assembly

Clear the number of starter operations

Stop and Start System

2023 MY RAV4 [10/2022 - 10/2023]; STOP AND START: STOP AND START SYSTEM: REGISTRATION

NOTICE:

  • After the ignition switch is turned off, the audio and visual system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 2 minutes before disconnecting the cable from the negative (-) battery terminal.
  • When the cable is disconnected from the negative (-) battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) battery terminal.

PROCEDURE

1. PRECAUTION

NOTICE:

  • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

  • When the starter assembly is replaced, "ST NO. 1 relay" must also be replaced.

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Click here 2023 MY RAV4 [10/2022 - 10/2023]; MAINTENANCE: A25A-FKS BATTERY: REMOVAL+

3. REMOVE FRONT ENGINE MOUNTING INSULATOR

Click here 2019 - 2024 MY RAV4 [11/2018 -        ]; A25A-FKS (ENGINE CONTROL): ACTIVE CONTROL ENGINE MOUNT (for Front Side): REMOVAL

4. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

Click here 2023 MY RAV4 [10/2022 - 10/2023]; A25A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

5. REMOVE INLET AIR CLEANER ASSEMBLY

Click here 2021 - 2024 MY RAV4 [08/2020 -        ]; A25A-FKS (ENGINE CONTROL): THROTTLE BODY: REMOVAL+

6. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

Click here 2021 - 2024 MY RAV4 [08/2020 -        ]; A25A-FKS (ENGINE CONTROL): THROTTLE BODY: REMOVAL+

7. REMOVE FLYWHEEL HOUSING SIDE COVER

(a) Detach the claw as shown in the illustration to remove the flywheel housing side cover.

8. REMOVE STARTER ASSEMBLY

(a) Remove the bolt and disconnect the engine wire from the vehicle body.

(b) Detach the clamp to disconnect the radiator hose from the fan shroud assembly.

(c) Detach the 2 clamps to disconnect the engine wire and No. 2 engine wire from the automatic transaxle assembly.

(d) Detach the 3 clamps to disconnect the radiator hose, vacuum hoses and No. 2 engine wire from the No. 1 radiator bracket.

(e) Remove the bolt and No. 1 radiator bracket from the front engine mounting.

(f) Disconnect the starter assembly connector.

(g) Open the terminal cap.

(h) Remove the nut and disconnect the No. 2 engine wire from terminal 30.

(i) Remove the 2 bolts and starter assembly from the cylinder block sub-assembly.