FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for HV Model): REMOVAL; 2023 MY RAV4 HV [10/2022

Last Modified: 01-30-2024	6.11:8.1.0	Doc ID: RM1000000026QHH
Model Year Start: 2023	Model: RAV4 HV	Prod Date Range: [10/2022 - 10/2023]
Title: FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for HV Model): REMOVAL; 2023 MY RAV4 HV [10/2022 - 10/2023]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front frame assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
*: When performing learning using the Techstream. Click here
Auxiliary battery terminal is disconnected/reconnected	Perform steering sensor zero point calibration	Lane control system
		Parking support brake system (for HV model)*
		Pre-collision system
	Reset back door close position	Power back door system (for HV model)
	Back door lock initialization	Power door lock control system
ECM	Perform Vehicle Identification Number (VIN) registration	DTC P063051 is output
ECM	Grille shutter switch specification infomation	Vehicle control history (RoB) [X260E] is stored
Air fuel ratio sensor (sensor 1) Air fuel ratio sensor (sensor 2) Gas leak from exhaust system is repaired	Inspection after repair	Poor idle, etc. Engine start function, etc.
Inverter with converter assembly	Resolver learning	DTCs are stored Slight vibration at a vehicle speed of 5 km/h (3 mph) or less Shock or vibration during acceleration	for AWD with NICKEL METAL HYDRIDE BATTERY: for LITHIUM-ION BATTERY:
Hybrid vehicle transaxle assembly	Resolver learning Initialize resolver
Front wheel alignment adjustment	Perform "Reset Memory" Perform "Calibration"	DTCs are stored ABS warning light illuminates Brake system warning light (yellow indicator) illuminates Slip indicator light illuminates Brake control disabled or malfunctions (brake drag, etc.)
Rack and pinion power steering gear assembly	for Type A: Perform power steering ECU initial setting	DTCs are output EPS warning light illuminates
Rack and pinion power steering gear assembly	for Type B: Perform torque sensor zero point calibration Assist map writing	DTCs are output EPS warning light illuminates
Front bumper assembly (Including removal and installation)	Front television camera view adjustment	Panoramic view monitor system (for HV model)
Suspension, tires, etc.	Television camera assembly optical axis (Back camera position setting)	Parking assist monitor system
Suspension, tires, etc.	Parking assist ECU initialization Adjust steering angle	Panoramic view monitor system (for HV model)

NOTICE:

After the ignition switch is turned off, the audio and visual system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 2 minutes before disconnecting the cable from the negative (-) auxiliary battery terminal.
When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal.
This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here

PROCEDURE

1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

Click here

2. REMOVE FUEL DELIVERY GUARD

Click here

3. INSTALL ENGINE HANGERS

Click here

4. REMOVE STEERING GEAR HEAT INSULATOR

Click here

5. DISCONNECT WIRE HARNESS

Click here

6. REMOVE FRONT FRAME ASSEMBLY

(a) Remove the 3 nuts and separate the front engine mounting insulator from the front frame assembly.

(b) Remove the 4 nuts and separate the rear engine mounting insulator from the front frame assembly.

7. REMOVE FRONT STABILIZER BAR WITH BRACKET

Click here

8. REMOVE RACK AND PINION POWER STEERING GEAR ASSEMBLY

Click here

9. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

(a) Remove the 3 bolts, nut and front lower No. 1 suspension arm sub-assembly LH from the front frame assembly.

NOTICE:

Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

(b) Remove the front lower arm bushing stopper from the front lower No. 1 suspension arm sub-assembly.

10. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

11. REMOVE NO. 2 EXHAUST PIPE SUPPORT BRACKET

(a) Remove the 2 bolts and No. 2 exhaust pipe support bracket from the front frame assembly.

REMOVAL

CAUTION / NOTICE / HINT

Necessary Procedures After Parts Removed/Installed/Replaced

for Type A:

for Type B:

PROCEDURE