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Last Modified: 05-08-2025 |
6.11:8.1.0 |
Doc ID: RM1000000026Q6A |
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Model Year Start: 2023 |
Model: RAV4 |
Prod Date Range: [10/2022 - 10/2023] |
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Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL (w/ Vacuum Brake Booster): REMOVAL; 2023 MY RAV4 RAV4 HV [10/2022 - 10/2023] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake pedal support assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
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Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Battery terminal is disconnected/reconnected
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Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)
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Stop and start system
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Perform steering sensor zero point calibration
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Lane control system
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Parking support brake system (for Gasoline model)*
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Pre-collision system
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Reset back door close position
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Power back door system (for Gasoline model)
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Back door lock initialization
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Power door lock control system
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Replacement of brake actuator assembly
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Operate the electric parking brake switch assembly
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Parking brake indicator light blinks when the engine switch is first turned on (IG)
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Perform system variant learning and acceleration sensor zero point calibration
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VSC is disabled or malfunctions
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DTCs are output
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Slip indicator light illuminates
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ABS warning light illuminates
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NOTICE:
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After the ignition switch is turned off, the audio and visual system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 2 minutes before disconnecting the cable from the negative (-) auxiliary battery terminal.
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When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal.
PROCEDURE
1. PRECAUTION
CAUTION:
Be sure to read precaution thoroughly before servicing.
Click here
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
Click here
2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
Click here
3. REMOVE NO. 1 AIR DUCT (for TMC Made)
Click here
4. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMC Made)
Click here
5. REMOVE STOP LIGHT SWITCH ASSEMBLY
Click here
6. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER
Click here
7. DISCONNECT BRAKE PEDAL SUPPORT ASSEMBLY
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(a) Disconnect the connector and disengage the 2 clamps.
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(b) Remove the bolt and disconnect the brake pedal support assembly from the instrument panel reinforcement assembly.
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8. REMOVE BRAKE PEDAL RETURN SPRING
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(a) Remove the brake pedal return spring from the brake pedal support assembly.
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9. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY
Click here
10. REMOVE PUSH ROD PIN
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(a) Remove the clip and push rod pin.
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11. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY
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(a) w/ clip:
(1) Remove the 2 clips from the brake pedal support assembly.
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(b) Remove the 4 nuts and brake pedal support assembly.
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12. REMOVE BRAKE PEDAL PAD
(a) Remove the brake pedal pad from the brake pedal support assembly.
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