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Last Modified: 05-08-2025 |
6.11:8.1.0 |
Doc ID: RM1000000026P9A |
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Model Year Start: 2023 |
Model: RAV4 |
Prod Date Range: [10/2022 - 10/2023] |
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Title: NETWORKING: CAN COMMUNICATION SYSTEM (for Gasoline Model): Check Bus 5 Lines for Short Circuit; 2023 MY RAV4 [10/2022 - 10/2023] |
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Check Bus 5 Lines for Short Circuit
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DESCRIPTION
There may be a short circuit between the CAN main bus wire and/or CAN branch wire when the resistance between terminals 15 (CA5H) and 16 (CA5L) of the central gateway ECU (network gateway ECU) is below 54 Ω.
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Symptom
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Trouble Area
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Resistance between terminals 15 (CA5H) and 16 (CA5L) of the central gateway ECU (network gateway ECU) is below 54 Ω.
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Short in CAN main bus wire
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Short in CAN branch wire
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Central gateway ECU (network gateway ECU)
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Position control ECU assembly*1
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Main body ECU (multiplex network body ECU)
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Certification ECU (smart key ECU assembly)*2
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Air conditioning amplifier assembly
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Multiplex network door ECU*3
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Combination meter assembly
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No. 1 CAN junction connector
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No. 7 CAN junction connector*4
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WIRING DIAGRAM
CAUTION / NOTICE / HINT
CAUTION:
When performing the confirmation driving pattern, obey all speed limits and traffic laws.
HINT:
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Before disconnecting related connectors for inspection, push in on each connector body to check that the connector is not loose or disconnected.
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When a connector is disconnected, check that the terminals and connector body are not cracked, deformed or corroded.
PROCEDURE
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1.
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CHECK FOR SHORT IN CAN BUS WIRES (NO. 1 CAN JUNCTION CONNECTOR)
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(a) Disconnect the cable from the negative (-) battery terminal.
(b) Disconnect the No. 1 CAN junction connector.
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*a
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Front view of wire harness connector
(to No. 1 CAN Junction Connector)
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*b
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to No. 7 CAN Junction Connector (w/ Power Back Door System, Memory or Headlight ECU)
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to Combination Meter Assembly (w/o Power Back Door System, Memory and Headlight ECU)
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*c
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to Certification ECU (Smart Key ECU Assembly) (w/ Smart Key System)
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*d
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to Central Gateway ECU (Network Gateway ECU)
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*e
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to Main Body ECU (Multiplex Network Body ECU)
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*f
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to Air Conditioning Amplifier Assembly
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
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Tester Connection
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Condition
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Specified Condition
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Connected to
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G96-1 (CANH) - G96-12 (CANL)
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Cable disconnected from negative (-) battery terminal
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108 to 132 Ω
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No. 7 CAN junction connector*2
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Combination meter assembly*1
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G96-2 (CANH) - G96-13 (CANL)
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Cable disconnected from negative (-) battery terminal
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200 Ω or higher
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Certification ECU (smart key ECU assembly)*3
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G96-3 (CANH) - G96-14 (CANL)
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Cable disconnected from negative (-) battery terminal
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108 to 132 Ω
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Central gateway ECU (network gateway ECU)
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G96-4 (CANH) - G96-15 (CANL)
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Cable disconnected from negative (-) battery terminal
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200 Ω or higher
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Main body ECU (multiplex network body ECU)
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G96-5 (CANH) - G96-16 (CANL)
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Cable disconnected from negative (-) battery terminal
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200 Ω or higher
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Air conditioning amplifier assembly
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Result
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Proceed to
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OK
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A
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NG (Central gateway ECU [network gateway ECU] CAN main wire)
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B
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NG (Combination meter assembly CAN main wire) (w/o Power Back Door System, Memory)
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C
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NG (No. 7 CAN junction connector CAN main wire) (w/ Power Back Door System, Memory)
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D
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NG (Wire to ECU or sensor)
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E
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| A |
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REPLACE NO. 1 CAN JUNCTION CONNECTOR
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B
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2.
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CHECK FOR SHORT IN CAN BUS WIRES (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 1 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G96 No. 1 CAN junction connector.
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(b) Disconnect the central gateway ECU (network gateway ECU) connector.
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*a
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Front view of wire harness connector
(to Central Gateway ECU [Network Gateway ECU])
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
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Tester Connection
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Condition
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Specified Condition
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G72-15 (CA5H) - G72-16 (CA5L)
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Cable disconnected from negative (-) battery terminal
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108 to 132 Ω
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| NG |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (CENTRAL GATEWAY ECU [NETWORK GATEWAY ECU] - NO. 1 CAN JUNCTION CONNECTOR)
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3.
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CHECK FOR SHORT IN CAN BUS WIRES (COMBINATION METER ASSEMBLY - NO. 1 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G96 No. 1 CAN junction connector.
(b) Disconnect the combination meter assembly connector.
for 7 Inch Multi-information Display Type
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*a
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Front view of wire harness connector
(to Combination Meter Assembly)
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for 12.3 Inch Multi-information Display Type
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*a
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Front view of wire harness connector
(to Combination Meter Assembly)
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
for 7 Inch Multi-information Display Type
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Tester Connection
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Condition
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Specified Condition
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G18-9 (CANH) - G18-25 (CANL)
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Cable disconnected from negative (-) battery terminal
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108 to 132 Ω
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for 12.3 Inch Multi-information Display Type
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Tester Connection
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Condition
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Specified Condition
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G140-31 (CANH) - G140-14 (CANL)
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Cable disconnected from negative (-) battery terminal
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108 to 132 Ω
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| NG |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (COMBINATION METER ASSEMBLY - NO. 1 CAN JUNCTION CONNECTOR)
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4.
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CHECK FOR SHORT IN CAN BUS WIRES (NO. 7 CAN JUNCTION CONNECTOR)
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(a) Reconnect the G96 No. 1 CAN junction connector.
(b) Disconnect the No. 7 CAN junction connector.
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*a
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Front view of wire harness connector
(to No. 7 CAN Junction Connector)
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*b
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to No. 1 CAN Junction Connector
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*c
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to Combination Meter Assembly
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*d
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to Multiplex Network Door ECU (w/ Power Back Door System)
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*e
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to Position Control ECU Assembly (w/ Memory)
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-
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-
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
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Tester Connection
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Condition
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Specified Condition
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Connected to
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N52-1 (CANH) - N52-7 (CANL)
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Cable disconnected from negative (-) battery terminal
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108 to 132 Ω
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No. 1 CAN junction connector
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N52-2 (CANH) - N52-8 (CANL)
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Cable disconnected from negative (-) battery terminal
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108 to 132 Ω
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Combination meter assembly
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N52-3 (CANH) - N52-9 (CANL)
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Cable disconnected from negative (-) battery terminal
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200 Ω or higher
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Multiplex network door ECU*1
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N52-4 (CANH) - N52-10 (CANL)
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Cable disconnected from negative (-) battery terminal
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200 Ω or higher
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Position control ECU assembly*2
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Result
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Proceed to
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OK
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A
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NG (Combination meter assembly CAN main wire)
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B
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NG (No. 1 CAN junction connector CAN main wire)
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C
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NG (Wire to ECU or sensor)
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D
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| A |
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REPLACE NO. 7 CAN JUNCTION CONNECTOR
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| C |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 7 CAN JUNCTION CONNECTOR - NO. 1 CAN JUNCTION CONNECTOR)
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B
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5.
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CHECK FOR SHORT IN CAN BUS WIRES (COMBINATION METER ASSEMBLY - NO. 7 CAN JUNCTION CONNECTOR)
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(a) Reconnect the N52 No. 7 CAN junction connector.
(b) Disconnect the combination meter assembly connector.
for 7 Inch Multi-information Display Type
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*a
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Front view of wire harness connector
(to Combination Meter Assembly)
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for 12.3 Inch Multi-information Display Type
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*a
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Front view of wire harness connector
(to Combination Meter Assembly)
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
for 7 Inch Multi-information Display Type
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Tester Connection
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Condition
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Specified Condition
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G18-9 (CANH) - G18-25 (CANL)
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Cable disconnected from negative (-) battery terminal
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108 to 132 Ω
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for 12.3 Inch Multi-information Display Type
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Tester Connection
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Condition
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Specified Condition
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G140-31 (CANH) - G140-14 (CANL)
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Cable disconnected from negative (-) battery terminal
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108 to 132 Ω
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| NG |
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REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (COMBINATION METER ASSEMBLY - NO. 7 CAN JUNCTION CONNECTOR)
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6.
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CHECK FOR SHORT IN CAN BUS WIRES (ECU, SENSOR)
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(a) Reconnect all wire harness connectors.
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(b) Disconnect the connector that includes terminals CANH and CANL from the ECU or sensor to which the short circuited branch wire is connected.
Click here
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*a
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Component with harness connected
(Central Gateway ECU [Network Gateway ECU])
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(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
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Tester Connection
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Condition
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Specified Condition
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G72-15 (CA5H) - G72-16 (CA5L)
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Cable disconnected from negative (-) battery terminal
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54 to 69 Ω
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HINT:
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If the resistance becomes normal (between 54 and 69 Ω) when the connector is disconnected from the ECU or sensor, there may be a short in the ECU or sensor.
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If the resistance does not become normal when the connector is disconnected from the ECU or sensor, check for a short in the wire harness and repair or replace the wire harness or connector if necessary.
| OK |
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REPLACE ECU OR SENSOR
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| NG |
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REPAIR OR REPLACE HARNESS OR CONNECTOR
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