Last Modified: 01-30-2024 6.11:8.1.0 Doc ID: RM1000000026JRG
Model Year Start: 2023 Model: RAV4 Prod Date Range: [10/2022 -           ]
Title: A25A-FXS (ENGINE CONTROL): SFI SYSTEM: P107A2A,P107A64; Fuel Rail Pressure Sensor (Low) / Fuel Rail Pressure Sensor "B" Signal Stuck in Range; 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]

DTC

P107A2A

Fuel Rail Pressure Sensor (Low) / Fuel Rail Pressure Sensor "B" Signal Stuck in Range

DTC

P107A64

Fuel Rail Pressure Sensor (Low) / Fuel Rail Pressure Sensor "B" Signal Plausibility Failure

DESCRIPTION

Refer to DTC P107A11.

Click here 2021 - 2024 MY RAV4 RAV4 HV [08/2020 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: P107A11; Fuel Rail Pressure Sensor (Low) / Fuel Rail Pressure Sensor "B" Circuit Short to Ground

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Memory

Note

P107A2A

Fuel Rail Pressure Sensor (Low) / Fuel Rail Pressure Sensor "B" Signal Stuck in Range

When the target fuel pressure for the low pressure side changes, the change in the fuel pressure sensor (for low pressure side) value is abnormal (2 trip detection logic).

  • Leak of fuel
  • Fuel pump control ECU
  • Fuel pressure sensor (for low pressure side)
  • Fuel pump (for low pressure side)
  • Fuel main valve assembly
  • ECM

Comes on

DTC stored

  • SAE Code: P107B
  • DTC for Mexico Models: Does not apply

P107A64

Fuel Rail Pressure Sensor (Low) / Fuel Rail Pressure Sensor "B" Signal Plausibility Failure

When the fuel pump on the low pressure side is operated at maximum speed when the engine is stopped at vehicle speed of 45 km/h (28 mph) or more, the low pressure side fuel pressure is higher or lower than threshold (2 trip detection logic).

  • Leak of fuel
  • Fuel pump control ECU
  • Fuel pressure sensor (for low pressure side)
  • Fuel pump (for low pressure side)
  • Fuel main valve assembly
  • ECM

Comes on

DTC stored

  • SAE Code: P107B
  • DTC for Mexico Models: Does not apply

MONITOR DESCRIPTION

Fuel Pressure Sensor Stuck Monitor

If the fuel pressure sensor (for low pressure side) value does not follow the change in the target low pressure side fuel pressure, it is judged as a malfunction. If this malfunction is detected in 2 consecutive driving cycles, the ECM will illuminate the MIL and output DTC P107A2A.

Fuel Pressure Sensor Correlation Monitor

If the fuel pressure sensor (for low pressure side) value is less than or higher than the threshold value when the fuel pump on the low pressure side is operated at maximum speed when the engine is stopped at vehicle speed of 45 km/h (28 mph) or more, it is judged as a malfunction has occurred. If this malfunction is detected for 2 consecutive driving cycles, the ECM will illuminate the MIL and output DTC P107A64.

MONITOR STRATEGY

Related DTCs

P107B: Fuel pressure sensor rationality (stuck monitor)

P107B: Fuel pressure sensor rationality (correlation monitor)

Required Sensors/Components (Main)

Fuel pressure sensor (for low pressure side)

Required Sensors/Components (Related)

Atmospheric pressure sensor

Frequency of Operation

Continuous: Stuck monitor

Once per driving cycle: Correlation monitor

Duration

Less than 30 seconds: Stuck monitor

Less than 10 seconds: Correlation monitor

MIL Operation

2 driving cycles

Sequence of Operation

None

TYPICAL ENABLING CONDITIONS

Stuck Monitor

All of the following conditions are met

2 seconds or more

Engine coolant temperature sensor malfunction (P0117, P0118)

Not detected

Intake air temperature sensor (mass air flow meter sub-assembly) malfunction (P0112, P0113)

Not detected

Fuel pressure sensor (fuel delivery pipe with sensor sub-assembly) (for low pressure side) circuit malfunction (P107C, P107D)

Not detected

Barometric pressure malfunction (P2228, P2229, P106C)

Not detected

Auxiliary battery voltage

11 V or higher

Fuel cut

Off

Correlation Monitor

All of the following conditions are met

-

Engine coolant temperature sensor malfunction (P0117, P0118)

Not detected

Intake air temperature sensor (mass air flow meter sub-assembly) malfunction (P0112, P0113)

Not detected

Fuel pressure sensor (fuel delivery pipe with sensor sub-assembly) (for low pressure side) circuit malfunction (P107C, P107D)

Not detected

Barometric pressure malfunction (P2228, P2229, P106C)

Not detected

Auxiliary battery voltage

11 V or higher

Engine coolant temperature

75°C (167°F) or higher

Intake air temperature

-10°C (14°F) or higher

Atmospheric pressure

76 kPa(abs) [11 psi(abs)] or higher

Fuel pump (for low pressure) operation at maximum duty

1 second or more

Engine shut off

Executing

Vehicle Speed

45 km/h (28 mph) or more

TYPICAL MALFUNCTION THRESHOLDS

Stuck Monitor

Malfunction counter

3 times or more

Malfunction counter is incremented when fuel pressure sensor (fuel delivery pipe with sensor sub-assembly) (for low pressure side) output deviation

Less than 12 kPa (0.1 kgf/cm2, 1.7 psi)

Correlation Monitor

Malfunction counter

2 seconds or more

Malfunction counter is counted when following condition is met

-

Fuel pressure sensor (fuel delivery pipe with sensor sub-assembly) (for low pressure side) output

Higher than 770 kPa (7.9 kgf/cm2, 112 psi), or less than 540 kPa (5.5 kgf/cm2, 78 psi)

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

P107A2A

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON.
  3. Turn the Techstream on.
  4. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  5. Turn the ignition switch off and wait for at least 30 seconds.
  6. Turn the ignition switch to ON.
  7. Turn the Techstream on.
  8. Put the engine in Inspection Mode (Maintenance Mode).

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INSPECTION MODE PROCEDURE

  9. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher.
  10. Turn the ignition switch off.
  11. Turn the ignition switch to ON (READY) [A].
  12. Turn the Techstream on.
  13. Rev the engine for 15 seconds or more with the shift lever in P [B].

    HINT:

    During charge control, the engine speed is set at idle. Therefore, the engine speed does not increase when depressing the accelerator pedal. In this case, perform steps [B] after charge control has completed.

  14. Allow the engine to stop for 5 seconds or more [C].

    HINT:

    • If the engine does not stop, wait till the engine stops.
    • If the engine coolant temperature is low, it may take some time for the engine to stop.
  15. Repeat [B] and [C] 5 times or more [D].
  16. Enter the following menus: Powertrain / Engine / Trouble Codes [E].
  17. Read the pending DTCs.

    HINT:

    • If a pending DTC is output, the system is malfunctioning.
    • If a pending DTC is not output, perform the following procedure.
  18. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  19. Input the DTC: P107A2A.
  20. Check the DTC judgment result.

    Techstream Display

    Description

    NORMAL

    • DTC judgment completed
    • System normal

    ABNORMAL

    • DTC judgment completed
    • System abnormal

    INCOMPLETE

    • DTC judgment not completed
    • Perform driving pattern after confirming DTC enabling conditions

    HINT:

    • If the judgment result is NORMAL, the system is normal.
    • If the judgment result is ABNORMAL, the system has a malfunction.
    • If the judgment result is INCOMPLETE, perform steps [B] through [E] again.
    • [A] to [E]: Normal judgment procedure.

      The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

    • When clearing the permanent DTCs, do not disconnect the cable from the auxiliary battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.

P107A64

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON.
  3. Turn the Techstream on.
  4. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  5. Turn the ignition switch off and wait for at least 30 seconds.
  6. Turn the ignition switch to ON [A].
  7. Turn the Techstream on.
  8. Put the engine in Inspection Mode (Maintenance Mode).

    Click here 2019 - 2024 MY RAV4 RAV4 HV [11/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INSPECTION MODE PROCEDURE

  9. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher [B].
  10. Turn the ignition switch off [C].
  11. Turn the ignition switch to ON (READY) [D].
  12. Drive the vehicle at approximately 50 km/h (31 mph) for 15 seconds or more [E].

    CAUTION:

    When performing the confirmation driving pattern, obey all speed limits and traffic laws.

  13. Enter the following menus: Powertrain / Engine / Trouble Codes [F].
  14. Read the pending DTCs.

    HINT:

    • If a pending DTC is output, the system is malfunctioning.
    • If a pending DTC is not output, perform the following procedure.
  15. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  16. Input the DTC: P107A64.
  17. Check the DTC judgment result.

    Techstream Display

    Description

    NORMAL

    • DTC judgment completed
    • System normal

    ABNORMAL

    • DTC judgment completed
    • System abnormal

    INCOMPLETE

    • DTC judgment not completed
    • Perform driving pattern after confirming DTC enabling conditions

    HINT:

    • If the judgment result is NORMAL, the system is normal.
    • If the judgment result is ABNORMAL, the system has a malfunction.
    • If the judgment result is INCOMPLETE, perform steps [A] through [F] again.
    • [B] to [F]: Normal judgment procedure.

      The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

    • When clearing the permanent DTCs, do not disconnect the cable from the auxiliary battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.

CAUTION / NOTICE / HINT

NOTICE:

  • Vehicle Control History may be stored in the hybrid vehicle control ECU assembly if the engine is malfunctioning. Certain vehicle condition information is recorded when Vehicle Control History is stored. Reading the vehicle conditions recorded in both the freeze frame data and Vehicle Control History can be useful for troubleshooting.

    for AWD with NICKEL METAL HYDRIDE BATTERY

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): VEHICLE CONTROL HISTORY

    for LITHIUM-ION BATTERY

    Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): VEHICLE CONTROL HISTORY

    (Select Powertrain in Health Check and then check the time stamp data.)

    Click here 2023 - 2024 MY RAV4 RAV4 HV [10/2022 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: DTC CHECK / CLEAR

  • If any "Engine Malfunction" Vehicle Control History item has been stored in the hybrid vehicle control ECU assembly, make sure to clear it. However, as all Vehicle Control History items are cleared simultaneously, if any Vehicle Control History items other than "Engine Malfunction" are stored, make sure to perform any troubleshooting for them before clearing Vehicle Control History.

    for AWD with NICKEL METAL HYDRIDE BATTERY

    Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for AWD with NICKEL METAL HYDRIDE BATTERY): VEHICLE CONTROL HISTORY

    for LITHIUM-ION BATTERY

    Click here 2020 - 2024 MY RAV4 HV [06/2020 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY): VEHICLE CONTROL HISTORY

HINT:

Read Freeze Frame Data using the Techstream. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE

1.

CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P107A2A, P107A64, P008A00 OR P008B00)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine / Trouble Codes.

(e) Read the DTCs and record the Freeze Frame Data.

Powertrain > Engine > Trouble Codes

Result

Proceed to

DTC P107A2A is output

A

DTC P107A64 is output

B

DTC P107A2A or P107A64 and P008A00 are output

C

DTC P107A2A or P107A64 and P008B00 are output

D

DTC P107A2A, P107A64, P008A00 and/or P008B00 and other DTCs are output

E

HINT:

If any DTCs other than P107A2A, P107A64, P008A00 and/or P008B00 are output, troubleshoot those DTCs first.

B

GO TO STEP 6

C

GO TO STEP 7

D

GO TO STEP 16

E

GO TO DTC CHART

A

2.

READ VALUE USING TECHSTREAM (FUEL PRESSURE (LOW) / FUEL PRESSURE 2)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(e) Start the engine.

(f) Enter the following menus: Powertrain / Engine / Data List / Fuel Pressure (Low) / Fuel Pressure 2.

Powertrain > Engine > Data List

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

(g) Record the Fuel Pressure (Low) / Fuel Pressure 2 value.

(h) Turn the ignition switch off.

(i) Discharge the fuel pressure.

HINT:

DTCs may be stored during this inspection. Check for DTCs and clear them using the Techstream.

(1) Disconnect fuel pump (for low pressure side) connector.

(2) Disconnect fuel pump assembly (for high pressure side) connector.

(3) Turn the ignition switch to ON.

(4) Turn the Techstream on.

(5) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(6) Start the engine.

(7) After the engine has stopped on its own, turn the ignition switch off.

HINT:

If the engine does not stop naturally, perform direct injection by racing the engine to reduce the fuel pressure [Fuel Pressure (High)] and stop the engine.

(8) Turn the ignition switch to ON.

(9) Turn the Techstream on.

(10) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(11) Crank the engine again and make sure that the engine does not start.

(12) Connect the fuel pump assembly (for high pressure side) connector.

(13) Connect the fuel pump (for low pressure side) connector.

(j) Enter the following menus: Powertrain / Engine / Data List / Fuel Pressure (Low) / Fuel Pressure 2.

Powertrain > Engine > Data List

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

(k) Compare the Fuel Pressure (Low) / Fuel Pressure 2 value recorded with the engine running to the Fuel Pressure (Low) / Fuel Pressure 2 value currently shown on the Techstream.

Result

Proceed to

Fuel Pressure (Low) / Fuel Pressure 2 value drops

A

Fuel Pressure (Low) / Fuel Pressure 2 value does not fluctuate

B

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for low pressure side).

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

B

REPLACE FUEL PRESSURE SENSOR (FOR LOW PRESSURE SIDE) 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (FUEL): FUEL PRESSURE SENSOR: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (FUEL): FUEL PRESSURE SENSOR: REMOVAL

A

3.

CLEAR DTC

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Clear the DTCs.

Powertrain > Engine > Clear DTCs

(e) Turn the ignition switch off and wait for at least 30 seconds.

NEXT

4.

CHECK WHETHER DTC OUTPUT RECURS (DTC P107A2A OR P107A64)

(a) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

(b) Enter the following menus: Powertrain / Engine / Utility / All Readiness.

Powertrain > Engine > Utility

Tester Display

All Readiness

(c) Input the DTC: P107A2A or P107A64.

(d) Check the DTC judgment result.

Result

Proceed to

NORMAL

(DTCs are not output)

A

ABNORMAL

(DTC P107A2A or P107A64 is output)

B

A

CHECK FOR INTERMITTENT PROBLEMS

B

5.

PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP DUTY RATIO)

(a) Install the fuel pressure gauge (for low pressure line of low pressure side).

Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; A25A-FXS (FUEL): FUEL SYSTEM: ON-VEHICLE INSPECTION+

(b) Connect the Techstream to the DLC3.

(c) Turn the ignition switch to ON.

(d) Turn the Techstream on.

(e) Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump Duty Ratio / Data List / Target Fuel Pressure (Low) / Target Fuel Pressure 2.

Powertrain > Engine > Active Test

Active Test Display

Control the Fuel Pump Duty Ratio

Data List Display

Target Fuel Pressure (Low) / Target Fuel Pressure 2

(f) Compare the values in the Data List using the Techstream and the fuel pressure gauge when the Active Test was performed.

Standard:

Techstream Operation

Standard

Low

Data List value and fuel pressure gauge are within +/-50 kPa of each other

High

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for low pressure side).

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

OK

REPLACE ECM 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (ENGINE CONTROL): ECM: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (ENGINE CONTROL): ECM: REMOVAL

NG

REPLACE FUEL PRESSURE SENSOR (FOR LOW PRESSURE SIDE) 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (FUEL): FUEL PRESSURE SENSOR: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (FUEL): FUEL PRESSURE SENSOR: REMOVAL

6.

READ FREEZE FRAME DATA (FUEL PRESSURE (LOW) / FUEL PRESSURE 2)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Read the Freeze Frame Data value from step 1.

Powertrain > Engine > DTC(P107A64) > Freeze Frame Data

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

Result

Proceed to

Fuel Pressure (Low) / Fuel Pressure 2 value is 770 kPag or higher

A

Fuel Pressure (Low) / Fuel Pressure 2 value is 540 kPag or less

B

A

GO TO STEP 16

B

GO TO STEP 7

7.

CHECK FUEL LEAK

(a) Check around and beneath the vehicle for fuel leaks, fumes, etc.

OK:

No fuel leaks present.

NG

REPAIR OR REPLACE FUEL LEAK POINT

OK

8.

PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP DUTY RATIO)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump Duty Ratio.

Powertrain > Engine > Active Test

Tester Display

Control the Fuel Pump Duty Ratio

(e) Check whether the fuel pump operating sound occurs when performing the Active Test on the Techstream.

Standard:

Techstream Operation

Standard

High

Operating sounds can be heard from fuel pump (for low pressure side)

HINT:

Perform "Inspection After Repair" after replacing the fuel pump (for low pressure side).

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

NG

GO TO FUEL PUMP CONTROL CIRCUIT

OK

9.

PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP DUTY RATIO)

(a) Discharge the fuel pressure.

HINT:

DTCs may be stored during this inspection. Check for DTCs and clear them using the Techstream.

(1) Disconnect fuel pump (for low pressure side) connector.

(2) Disconnect fuel pump assembly (for high pressure side) connector.

(3) Connect the Techstream to the DLC3.

(4) Turn the ignition switch to ON.

(5) Turn the Techstream on.

(6) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(7) Start the engine.

(8) After the engine has stopped on its own, turn the ignition switch off.

HINT:

If the engine does not stop naturally, perform direct injection by racing the engine to reduce the fuel pressure [Fuel Pressure (High)] and stop the engine.

(9) Turn the ignition switch to ON.

(10) Turn the Techstream on.

(11) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(12) Crank the engine again and make sure that the engine does not start.

(13) Connect the fuel pump assembly (for high pressure side) connector.

(14) Connect the fuel pump (for low pressure side) connector.

(b) Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump Duty Ratio / Data List / Fuel Pressure (Low) / Fuel Pressure 2.

Powertrain > Engine > Active Test

Active Test Display

Control the Fuel Pump Duty Ratio

Data List Display

Fuel Pressure (Low) / Fuel Pressure 2

(c) Read the value displayed on the Techstream when the Active Test was performed.

Standard:

Techstream Operation

Standard

Low to High

When switching from Low to High, Fuel Pressure (Low) / Fuel Pressure 2 value changes

HINT:

Once the fuel pressure becomes high, the fuel pressure will not decrease, even when switched from High to Low. Therefore, make sure that the fuel pressure is low before checking that the fuel pressure changes when switching from Low to High.

NG

GO TO STEP 15

OK

10.

PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP DUTY RATIO)

(a) Discharge the fuel pressure.

HINT:

DTCs may be stored during this inspection. Check for DTCs and clear them using the Techstream.

(1) Disconnect fuel pump (for low pressure side) connector.

(2) Disconnect fuel pump assembly (for high pressure side) connector.

(3) Connect the Techstream to the DLC3.

(4) Turn the ignition switch to ON.

(5) Turn the Techstream on.

(6) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(7) Start the engine.

(8) After the engine has stopped on its own, turn the ignition switch off.

HINT:

If the engine does not stop naturally, perform direct injection by racing the engine to reduce the fuel pressure [Fuel Pressure (High)] and stop the engine.

(9) Turn the ignition switch to ON.

(10) Turn the Techstream on.

(11) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(12) Crank the engine again and make sure that the engine does not start.

(13) Connect the fuel pump assembly (for high pressure side) connector.

(14) Connect the fuel pump (for low pressure side) connector.

(b) Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump Duty Ratio / Data List / Fuel Pressure (Low) / Fuel Pressure 2.

Powertrain > Engine > Active Test

Active Test Display

Control the Fuel Pump Duty Ratio

Data List Display

Fuel Pressure (Low) / Fuel Pressure 2

(c) Read the value displayed on the Techstream when the Active Test was performed.

Standard:

Techstream Operation

Fuel Pressure (Low) / Fuel Pressure 2

Low

50 kPag or higher

High

420 kPag or higher

HINT:

Once the fuel pressure becomes high, the fuel pressure will not decrease, even when switched from High to Low. Therefore, make sure that the fuel pressure is low before checking that the fuel pressure changes when switching from Low to High.

OK:

Actual Low and High values are as shown above.

NG

GO TO STEP 14

OK

11.

PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP DUTY RATIO)

(a) Install the fuel pressure gauge (for low pressure line of low pressure side).

Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; A25A-FXS (FUEL): FUEL SYSTEM: ON-VEHICLE INSPECTION+

(b) Connect the Techstream to the DLC3.

(c) Turn the ignition switch to ON.

(d) Turn the Techstream on.

(e) Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump Duty Ratio / Data List / Fuel Pressure (Low) / Fuel Pressure 2.

Powertrain > Engine > Active Test

Active Test Display

Control the Fuel Pump Duty Ratio

Data List Display

Fuel Pressure (Low) / Fuel Pressure 2

(f) Compare the values in the Data List using the Techstream and the fuel pressure gauge when the Active Test was performed.

Standard:

Techstream Operation

Standard

Low

Data List value and fuel pressure gauge are within +/-50 kPa of each other

High

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for low pressure side).

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

NG

REPLACE FUEL PRESSURE SENSOR (FOR LOW PRESSURE SIDE) 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (FUEL): FUEL PRESSURE SENSOR: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (FUEL): FUEL PRESSURE SENSOR: REMOVAL

OK

12.

CLEAR DTC

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Clear the DTCs.

Powertrain > Engine > Clear DTCs

(e) Turn the ignition switch off and wait for at least 30 seconds.

NEXT

13.

CHECK WHETHER DTC OUTPUT RECURS (DTC P107A2A OR P107A64)

(a) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

(b) Enter the following menus: Powertrain / Engine / Utility / All Readiness.

Powertrain > Engine > Utility

Tester Display

All Readiness

(c) Input the DTC: P107A2A or P107A64.

(d) Check the DTC judgment result.

Result

Proceed to

NORMAL

(DTCs are not output)

A

ABNORMAL

(DTC P107A2A or P107A64 is output)

B

A

CHECK FOR INTERMITTENT PROBLEMS

B

REPLACE ECM 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (ENGINE CONTROL): ECM: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (ENGINE CONTROL): ECM: REMOVAL

14.

READ VALUE USING TECHSTREAM (FUEL PRESSURE (LOW) / FUEL PRESSURE 2)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(e) Start the engine.

(f) Enter the following menus: Powertrain / Engine / Data List / Fuel Pressure (Low) / Fuel Pressure 2.

Powertrain > Engine > Data List

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

(g) Record the Fuel Pressure (Low) / Fuel Pressure 2 value.

(h) Turn the ignition switch off.

(i) Wait for 10 seconds.

(j) Turn the ignition switch to ON.

(k) Turn the Techstream on.

(l) Enter the following menus: Powertrain / Engine / Data List / Fuel Pressure (Low) / Fuel Pressure 2.

Powertrain > Engine > Data List

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

(m) Compare the Fuel Pressure (Low) / Fuel Pressure 2 value recorded with the engine running to the Fuel Pressure (Low) / Fuel Pressure 2 value currently shown on the Techstream.

Result

Proceed to

Fuel Pressure (Low) / Fuel Pressure 2 value is maintained

A

Fuel Pressure (Low) / Fuel Pressure 2 value drops

B

HINT:

Perform "Inspection After Repair" after replacing the fuel pump (for low pressure side).

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

A

REPLACE FUEL PUMP (FOR LOW PRESSURE SIDE) 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL

B

REPLACE FUEL MAIN VALVE ASSEMBLY 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (FUEL): FUEL MAIN VALVE (w/ Canister Pump Module): REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (FUEL): FUEL MAIN VALVE (w/ Canister Pump Module): REMOVAL

15.

PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP DUTY RATIO)

(a) Install the fuel pressure gauge (for low pressure line of low pressure side).

Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; A25A-FXS (FUEL): FUEL SYSTEM: ON-VEHICLE INSPECTION+

(b) Connect the Techstream to the DLC3.

(c) Turn the ignition switch to ON.

(d) Turn the Techstream on.

(e) Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump Duty Ratio / Data List / Fuel Pressure (Low) / Fuel Pressure 2.

Powertrain > Engine > Active Test

Active Test Display

Control the Fuel Pump Duty Ratio

Data List Display

Fuel Pressure (Low) / Fuel Pressure 2

(f) Read the values in the Data List using the Techstream and the fuel pressure gauge when the Active Test was performed.

Techstream Operation

Result

Proceed to

Low to High

Data List value does not change, but fuel pressure gauge changes

A

Data List value and fuel pressure gauge do not change

B

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for low pressure side).

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

A

REPLACE FUEL PRESSURE SENSOR (FOR LOW PRESSURE SIDE) 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (FUEL): FUEL PRESSURE SENSOR: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (FUEL): FUEL PRESSURE SENSOR: REMOVAL

B

REPLACE FUEL PUMP CONTROL ECU 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (FUEL): FUEL PUMP ECU: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (FUEL): FUEL PUMP ECU: REMOVAL

16.

READ VALUE USING TECHSTREAM (FUEL PRESSURE (LOW) / FUEL PRESSURE 2)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(e) Start the engine.

(f) Enter the following menus: Powertrain / Engine / Data List / Fuel Pressure (Low) / Fuel Pressure 2.

Powertrain > Engine > Data List

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

(g) Record the Fuel Pressure (Low) / Fuel Pressure 2 value.

(h) Turn the ignition switch off.

(i) Discharge the fuel pressure.

HINT:

DTCs may be stored during this inspection. Check for DTCs and clear them using the Techstream.

(1) Disconnect fuel pump (for low pressure side) connector.

(2) Disconnect fuel pump assembly (for high pressure side) connector.

(3) Turn the ignition switch to ON.

(4) Turn the Techstream on.

(5) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(6) Start the engine.

(7) After the engine has stopped on its own, turn the ignition switch off.

HINT:

If the engine does not stop naturally, perform direct injection by racing the engine to reduce the fuel pressure [Fuel Pressure (High)] and stop the engine.

(8) Turn the ignition switch to ON.

(9) Turn the Techstream on.

(10) Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility

Tester Display

Inspection Mode

(11) Crank the engine again and make sure that the engine does not start.

(12) Connect the fuel pump assembly (for high pressure side) connector.

(13) Connect the fuel pump (for low pressure side) connector.

(j) Enter the following menus: Powertrain / Engine / Data List / Fuel Pressure (Low) / Fuel Pressure 2.

Powertrain > Engine > Data List

Tester Display

Fuel Pressure (Low) / Fuel Pressure 2

(k) Compare the Fuel Pressure (Low) / Fuel Pressure 2 value recorded with the engine running to the Fuel Pressure (Low) / Fuel Pressure 2 value currently shown on the Techstream.

Result

Proceed to

Fuel Pressure (Low) / Fuel Pressure 2 value drops

A

Fuel Pressure (Low) / Fuel Pressure 2 value is maintained

B

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for low pressure side).

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

B

REPLACE FUEL PRESSURE SENSOR (FOR LOW PRESSURE SIDE) 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (FUEL): FUEL PRESSURE SENSOR: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (FUEL): FUEL PRESSURE SENSOR: REMOVAL

A

17.

PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP DUTY RATIO)

(a) Install the fuel pressure gauge (for low pressure line of low pressure side).

Click here 2019 - 2024 MY RAV4 HV [02/2019 -        ]; A25A-FXS (FUEL): FUEL SYSTEM: ON-VEHICLE INSPECTION+

(b) Connect the Techstream to the DLC3.

(c) Turn the ignition switch to ON.

(d) Turn the Techstream on.

(e) Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump Duty Ratio / Data List / Target Fuel Pressure (Low) / Target Fuel Pressure 2.

Powertrain > Engine > Active Test

Active Test Display

Control the Fuel Pump Duty Ratio

Data List Display

Target Fuel Pressure (Low) / Target Fuel Pressure 2

(f) Compare the values in the Data List using the Techstream and the fuel pressure gauge when the Active Test was performed.

Standard:

Techstream Operation

Standard

Low

Data List value and fuel pressure gauge are within +/-50 kPa of each other

High

HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for low pressure side).

Click here 2022 - 2024 MY RAV4 RAV4 HV [12/2021 -        ]; A25A-FXS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

NG

REPLACE FUEL PRESSURE SENSOR (FOR LOW PRESSURE SIDE) 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (FUEL): FUEL PRESSURE SENSOR: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (FUEL): FUEL PRESSURE SENSOR: REMOVAL

OK

18.

CLEAR DTC

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Clear the DTCs.

Powertrain > Engine > Clear DTCs

(e) Turn the ignition switch off and wait for at least 30 seconds.

NEXT

19.

CHECK WHETHER DTC OUTPUT RECURS (DTC P107A2A OR P107A64)

(a) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

(b) Enter the following menus: Powertrain / Engine / Utility / All Readiness.

Powertrain > Engine > Utility

Tester Display

All Readiness

(c) Input the DTC: P107A2A or P107A64.

(d) Check the DTC judgment result.

Result

Proceed to

NORMAL

(DTCs are not output)

A

ABNORMAL

(DTC P107A2A or P107A64 is output)

B

A

CHECK FOR INTERMITTENT PROBLEMS

B

REPLACE ECM 2023 MY RAV4 HV [10/2022 - 10/2023]; A25A-FXS (ENGINE CONTROL): ECM: REMOVAL 2024 MY RAV4 HV [10/2023 -        ]; A25A-FXS (ENGINE CONTROL): ECM: REMOVAL